Sealey ASV100 - User Manual

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INSTRUCTIONS FOR

VICES

MODEL NO: ASV100, ASV125, ASV150, ASV200, ASV250 &

ASV300.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these

instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY

1.1. GENERAL SAFETY

 WARNING! This is a heavy item, care must be taken when lifting or moving it.

 WARNING! Ensure the vice is properly fastened to the work surface.

8 DO NOT hammer any part of this vice except the anvil.

8 DO NOT operate the vice if any parts are missing as this may cause failure and/or

personal injury.

8 DO NOT use the vice for a task it is not designed to perform.

8 DO NOT operate the vice when you are tired, under the influence of alcohol, drugs

or intoxicating medication.

8 DO NOT allow children to operate the vice.

9 When sawing, cutting or drilling in connection with this vice always use appropriate

industrial gloves and eye protection.

9 Take care not to get your fingers trapped between the jaws of the vice at any time.

9 Replace or repair damaged parts. Use an authorised service agent and recommended

parts only. Unauthorised parts may be dangerous and will invalidate the warranty.

9 Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery

and contain long hair.

9 Use in a suitable work area. Keep area clean, tidy and free from unrelated materials.

9 Ensure there is adequate lighting.

9 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.

9 Keep children and unauthorised persons away from the working area.

2. INTRODUCTION

A range of bench mounting steel vices suitable for workshop, garage and machine-shop use. Fixed bases direct-mount onto work bench and a

swivel vice plate adaptor is available as an optional extra. (not available for models ASV250 and ASV300) All models in this range include an anvil.

3. SPECIFICATION

Model No Jaw Size Jaw Opening Optional Swivel Adaptor Plate

ASV100 100mm 100mm VSB4

ASV125 125mm 125mm VSB5

ASV150 150mm 150mm VSB6

ASV200 200mm 200mm VSB8

ASV250 250mm 250mm N/A

ASV300 300mm 300mm N/A

4. ASSEMBLY

4.1. Without optional swivel vice plate adaptor.

4.1.1. The vice is fully assembled and should be correctly secured to the work surface before use.

4.2. With optional swivel vice plate adaptor.

Note: Numbers in brackets refer to item numbers shown in the Parts List.

4.2.1. Screw the two bolts (6) into the base plate (8).

4.2.2. Locate the base plate inside the swivel base (7) pass the bolts through the locating holes in the back jaw (5), locate the washer (3) onto

the bolt and secure using the locking nut (2).

4.2.3. Secure the swivel base to the work surface before use.

4.2.4. The vice can be rotated by loosening the locking nuts and rotating the vice.

 WARNING! Ensure the locking nuts are fully tightened before using the vice.

ASV100, 125, 150, 200, 250, 300 (H3F) Issue 4 14/12/17

Original Language Version

Refer to

instructions

g.1

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Summary

Safety Instructions

General Safety Precautions

Key safety warnings including heavy item handling, proper fastening, and avoiding misuse or hazardous conditions.

Product Introduction

Product Overview

Description of the bench mounting steel vices and their suitability for workshop use.

Vice Specifications

Model and Jaw Dimensions

Details model numbers, jaw sizes, jaw openings, and optional swivel plate compatibility.

Assembly Instructions

Assembly Without Swivel Plate

Guidance for securing the vice to the work surface when not using the optional swivel plate.

Assembly With Swivel Plate

Step-by-step instructions for attaching the vice using the optional swivel base and plate.

Maintenance and Care

Storage and Lubrication

Instructions for storing the vice when not in use and regular lubrication of moving parts.

Pre-Use Checks

Ensuring the vice is securely mounted and free from visible damage before each operation.

Summary

Safety Instructions

General Safety Precautions

Key safety warnings including heavy item handling, proper fastening, and avoiding misuse or hazardous conditions.

Product Introduction

Product Overview

Description of the bench mounting steel vices and their suitability for workshop use.

Vice Specifications

Model and Jaw Dimensions

Details model numbers, jaw sizes, jaw openings, and optional swivel plate compatibility.

Assembly Instructions

Assembly Without Swivel Plate

Guidance for securing the vice to the work surface when not using the optional swivel plate.

Assembly With Swivel Plate

Step-by-step instructions for attaching the vice using the optional swivel base and plate.

Maintenance and Care

Storage and Lubrication

Instructions for storing the vice when not in use and regular lubrication of moving parts.

Pre-Use Checks

Ensuring the vice is securely mounted and free from visible damage before each operation.

This document describes the Sealey ASV100, ASV125, ASV150, ASV200, ASV250, and ASV300 series of vices, which are bench-mounting steel vices designed for workshop, garage, and machine-shop use. These vices are manufactured to a high standard and are intended to provide years of trouble-free performance when used according to the provided instructions and properly maintained.

Function Description:

The Sealey vices are designed to securely hold workpieces during various tasks such as sawing, cutting, drilling, and other operations where a stable clamping mechanism is required. They feature a fixed base that mounts directly onto a workbench, ensuring stability. An optional swivel vice plate adaptor is available for models ASV100, ASV125, ASV150, and ASV200, allowing the vice to be rotated for optimal positioning of the workpiece. All models in this range include an anvil, which provides a flat, hardened surface for light hammering or shaping tasks. The primary function is to provide a strong, adjustable clamping force to hold objects firmly in place, thereby enhancing safety and precision during work. The vice operates by turning a handle that drives a screw mechanism, moving one jaw towards the other to grip the workpiece.

Important Technical Specifications:

The Sealey vice series comes in various models, each with specific jaw sizes and jaw openings, indicating their clamping capacity.

ASV100: Jaw Size 100mm, Jaw Opening 100mm. Optional Swivel Adaptor Plate: VSB4.
ASV125: Jaw Size 125mm, Jaw Opening 125mm. Optional Swivel Adaptor Plate: VSB5.
ASV150: Jaw Size 150mm, Jaw Opening 150mm. Optional Swivel Adaptor Plate: VSB6.
ASV200: Jaw Size 200mm, Jaw Opening 200mm. Optional Swivel Adaptor Plate: VSB8.
ASV250: Jaw Size 250mm, Jaw Opening 250mm. No optional swivel adaptor plate available (N/A).
ASV300: Jaw Size 300mm, Jaw Opening 300mm. No optional swivel adaptor plate available (N/A).

The construction material is steel, ensuring durability and strength for demanding applications. The fixed bases are designed for direct mounting, and the optional swivel adaptors enhance versatility.

Usage Features:

The vices are designed for ease of use and safety, with several key features:

Bench Mounting: The vices are intended to be securely fastened to a work surface. This is a critical safety requirement, as an improperly secured vice can lead to instability, damage, and personal injury.
Anvil: All models include an anvil, providing an additional functional surface for light metalworking tasks.
Optional Swivel Adaptor Plate: For models ASV100 through ASV200, an optional swivel adaptor plate allows the vice to be rotated. This feature enhances flexibility, enabling users to position the workpiece at various angles without repositioning the entire vice. The rotation is achieved by loosening locking nuts, rotating the vice to the desired position, and then re-tightening the nuts to secure it.
Assembly: For models without the swivel adaptor, the vice comes fully assembled and only needs to be secured to the work surface. For models with the optional swivel adaptor, assembly involves screwing two bolts into the base plate, locating the base plate inside the swivel base, passing the bolts through the locating holes in the back jaw, securing with a washer and locking nut, and then securing the entire assembly to the work surface. It is crucial to ensure the locking nuts are fully tightened before use.
Safety Guidelines: The manual emphasizes several safety precautions:
- Heavy Item: Users are warned that the vice is a heavy item and care must be taken when lifting or moving it.
- Secure Fastening: Always ensure the vice is properly fastened to the work surface.
- No Hammering (except anvil): Do not hammer any part of the vice except the anvil.
- No Missing Parts: Do not operate the vice if any parts are missing.
- Intended Use: Use the vice only for its intended purpose.
- Operator Condition: Do not operate the vice when tired, under the influence of alcohol, drugs, or intoxicating medication.
- Children: Do not allow children to operate the vice.
- Personal Protective Equipment (PPE): When sawing, cutting, or drilling, always use appropriate industrial gloves and eye protection.
- Finger Trapping: Take care not to get fingers trapped between the jaws.
- Damaged Parts: Replace or repair damaged parts using only authorized service agents and recommended parts.
- Clothing and Jewelry: Remove ill-fitting clothing, ties, watches, rings, and other loose jewelry, and contain long hair.
- Work Area: Use in a suitable, clean, tidy, and well-lit work area, free from unrelated materials.
- Balance and Footing: Maintain correct balance and footing, ensure the floor is not slippery, and wear non-slip shoes.
- Unauthorized Persons: Keep children and unauthorized persons away from the working area.

Maintenance Features:

Proper maintenance is essential for the longevity and safe operation of the Sealey vices:

Jaw Position when not in use: When the vice is not in use, the front jaw should be screwed in so that it is just touching the back jaw. This helps protect the screw mechanism and jaws.
Cleaning and Lubrication: Keep the vice clean and lubricate all moving parts with oil or grease on a regular basis. This prevents rust, reduces friction, and ensures smooth operation.
Pre-use Inspection: Before each use, check that the vice is securely mounted on the work surface and inspect it for any visible damage. If any suspect item is found, the vice must be removed from service, and the necessary action taken to remedy the problem before further use. This proactive inspection helps prevent accidents and further damage.
Warranty: The product comes with a 12-month warranty from the purchase date, requiring proof of purchase for any claim.
Environmental Protection: Users are advised to recycle unwanted materials, tools, accessories, and packaging. When the product becomes unserviceable, any fluids (if applicable) should be drained into approved containers and disposed of according to local regulations, and the product itself should be disposed of in an environmentally compatible manner at a recycling center.

The manual emphasizes that failure to follow these instructions may cause damage, personal injury, and invalidate the warranty. Sealey Group reserves the right to continually improve products and alter data, specifications, and component parts without prior notice. No liability is accepted for incorrect use of the product.