Sealey DJ01 User Manual

INSTRUCTIONS FOR
UNIVERSAL DOWELLING JIG
MODEL NO: DJ01
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9 Wear appropriate Personal Protective Equipment. A full range of Personal Protective Equipment is available from your Sealey stockist.
9 Use the tool in a suitable work area. Keep area clean and tidy and free from unrelated materials and ensure that there is adequate lighting.
9 Secure any unstable workpieces with a clamp, vice or other adequate holding device.
8 DO NOT over-reach. Ensure the floor is not slippery and wear non-slip shoes.
8 DO NOT use the tool for a task it is not designed to perform.
8 DO NOT get the tool wet or use in damp or wet locations.
8 DO NOT hold unsecured work in your hand.
8 DO NOT operate the tool if any parts are missing or damaged as this may cause failure and/or personal injury.
8 DO NOT operate the tool when you are tired or under the influence of alcohol, drugs or intoxicating medication.
2. i INTRODUCTION
Jig and clamp dowelling set ideal for making accurate 6, 8 and 10mm dowel holes/joints in MDF and wood. Suitable for a number of
different styles of dowel joint including edge-to-edge, edge-to-corner and edge-to-surface. Set includes aluminium dowelling jig, alignment
clamps, 60 dowel pins and three drill bit depth stops.
3. i SPECIFICATION
Model No: ......................................................................DJ01
Dowel Sizes ............................................. 6mm, 8mm, 10mm
Suitable Thickness MDF/Wood ..................... 12mm to 36mm
4. CONTENTS
5. OPERATION
NOTE: These instructions are guidelines only and cannot cover all aspects of creating perfect joints. It is suggested that the use of a
 setsquare,spiritlevelandadditionalclampingwillenhancethenalproduct.Allcutsonthematerialstobedowelledtogethermustbe
 squareandtrueorerrorswillcompoundanda󰀨ectthequalityofthejoint.Ifmaterialstobejoinedarenotuniformandconsistentin
thickness, errors may occur in the alignment of jointed surfaces
NOTE: Therearethreedi󰀨erentcommonformsofdowelledjoint:‘EdgetoEdge’,‘EdgetoCorner’and‘EdgetoSurface’.
5.1. EDGE TO EDGE JOINTING (g.1)
5.1.1.  Clamptherstboardinpositionontheworkbenchusingdrilljig(g.1.A)andclampblock(g.1.B)thussettingthelocationfortherst
dowel hole.
5.1.2.  Restsecondboardontodrilljigandclampblockplatformsandsecurewithupperclamps(g.1.C). TIP: Support the upper board
securely so that the boards lie parallel to each other and ensure that edges are in line.
DJ01 Issue 1 24/01/18
Original Language Version
© Jack Sealey Limited
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Sealey DJ01 Specifications

General

Brand	Sealey
Model	DJ01
Category	Tools
Language	English