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Selco Genesis 2700 PMC - User Manual

Selco Genesis 2700 PMC
358 pages
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Genesis 2700 PMC
ISTRUZIONI PER L’USO
INSTRUCTION MANUAL
BETRIEBSANWEISUNG
MANUEL D’INSTRUCTIONS
INSTRUCCIONES DE USO
MANUAL DE INSTRUÇÕES
GEBRUIKSAANWIJZING
BRUKSANVISNING
BRUGERVEJLEDNING
BRUKSANVISNING
KÄYTTÖOHJEET
OΔΗΓΙΕΣ ΧΡΗΣΗΣ

Table of Contents

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Summary

CE - DECLARATION OF CONFORMITY

1 WARNING

1.1 Work environment

Guidelines for the proper and safe operating environment for the welding equipment.

1.2 Users and other persons protection

Protective measures for the user and bystanders from welding hazards like radiation and sparks.

1.3 Protection against fumes and gases

Safety measures to mitigate risks from welding fumes, gases, and powders.

1.4 Fire;explosion prevention

Procedures to prevent fires and explosions during welding operations, especially near flammable materials.

1.5 Prevention when using gas cylinders

Safety guidelines for handling, storage, and use of pressurized gas cylinders.

1.6 Protection from electrical shock

Critical warnings and measures to prevent electrical shock, including proper grounding and insulation.

1.7 Electromagnetic fields & interferences

Information on electromagnetic compatibility, potential interference, and precautions for sensitive individuals.

1.8 IP Protection rating

Details on the equipment's Ingress Protection rating against solids and liquids.

2 INSTALLATION

2.1 Lifting, transport & unloading

Procedures for safely handling the equipment during movement and unloading.

2.2 Positioning of the equipment

Recommendations for optimal and safe placement of the welding unit.

2.3 Connection

Steps and precautions for connecting the equipment to the power supply and earth.

2.4 Installation

General instructions for installing the welding system components, including specific connections.

3 SYSTEM PRESENTATION

3.1 General

General introduction to the Genesis 2700 PMC power sources and their functions.

3.2 Front control panel

Detailed explanation of the controls and indicators on the front panel.

3.3 Starting Screen

Description of the initial checks and display sequence upon powering on the unit.

3.4 Test screen

Information regarding the test screen displayed when the side panel is open.

3.5 Main Screen

Overview of the main screen interface for controlling the welding process and displaying parameters.

3.6 Set up

Guide to adjusting various parameters for improved welding control and accuracy.

3.7 Synergic curves screen

Explains how to select synergic curves for different welding processes and materials.

3.8 Programs screen

Details on storing and managing up to 64 personalized welding programs.

3.9 Interface personalisation

Options for customizing the equipment's interface and display settings.

3.10 Lock;unlock

Procedure for locking and unlocking control panel settings with a security password.

3.11 External controls management

Setting up management methods for external devices like remote controls.

3.12 Guard limits

How to set warning and guard limits for welding parameters.

3.13 Alarms screen

Information on alarm indications and solutions for troubleshooting operational issues.

3.14 Rear panel

Description of the connectors and controls located on the rear panel of the unit.

3.15 Sockets panel

Identification and function of the various sockets on the equipment's panel.

4 ACCESSORIES

4.1 General (RC)

General information on how remote controls activate and interact with the power sources.

4.2 RC 100 remote control

Details on the RC 100 remote control unit for managing current and voltage.

4.3 RC 180 remote control

Description of the RC 180 remote control for adjusting output current during welding.

4.4 RC 190 remote control

Information on the RC 190 remote control for continuous adjustment of welding parameters.

4.5 RC 200 remote control

Overview of the RC 200 remote control for display and adjustment of all parameters.

4.6 MIG;MAG series torches

Introduction to MIG/MAG series torches and their features.

4.7 U;D MIG;MAG series torches

Details on U/D series torches for controlling MIG/MAG welding parameters.

4.8 DIGIMIG - MIG;MAG series torches

Information on DIGIMIG torches for controlling key MIG/MAG welding parameters.

4.9 Push-Pull series torches

Description of Push-Pull torches for wire feeding and parameter control.

5 MAINTENANCE

6 TROUBLESHOOTING

7 WELDING THEORY

7.1 Manual Metal Arc welding (MMA)

Explanation of the MMA welding process, electrode selection, and arc control.

7.2 TIG welding (continuos arc)

Details on the TIG welding process, including arc striking and polarity.

7.2.1 Steel TIG welding

Specific guidance for performing TIG welding on steel materials.

7.2.2 Copper TIG welding

Information on applying TIG welding techniques to copper materials.

7.3 Continuous wire welding (MIG;MAG)

Overview of MIG/MAG welding, including system components and metal transfer methods.

8 TECHNICAL SPECIFICATIONS

9 Rating plate

Selco Genesis 2700 PMC Specifications

General IconGeneral
Input Voltage400 V
Input Current16 A
Welding Current Range5 - 270 A
Protection ClassIP23
Input Frequency50/60 Hz
Efficiency85%
Power Factor0.93
Cooling SystemForced Air

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