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SEW-Eurodrive MOVIFIT FC User Manual

SEW-Eurodrive MOVIFIT FC
228 pages
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*21316996_1214*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Decentralized Drive Control
MOVIFIT
®
FC
Edition 12/2014 21316996/EN

Table of Contents

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SEW-Eurodrive MOVIFIT FC Specifications

General IconGeneral
TypeMOVIFIT FC
CategoryController
Control MethodV/f control, vector control
Storage Temperature Range-40°C to +70°C
Relative Humidity5% to 95% (non-condensing)
Communication InterfacesPROFINET, PROFIBUS, EtherNet/IP, Modbus TCP
Protection ClassIP65
DimensionsVaries depending on the specific model. Consult the product documentation for detailed dimensions.
Frequency Range0 Hz to 300 Hz
Cooling MethodConvection
Input Voltage3-phase 380-480V AC ±10%
Power Range0.37 kW to 200 kW

Summary

General information

How to use this documentation

Guidance on effectively using the manual for product understanding and operation.

Structure of the warning instructions

Explanation of signal words and hazard symbols used in warning instructions for safety.

Safety notes

Preliminary information

Introduction to safety notes concerning MOVIFIT® units and other SEW components.

General information

Essential safety precautions regarding installation, operation, and handling of the MOVIFIT® unit.

Target group

Defines qualified electricians and trained personnel responsible for installation and operation.

Unit structure

MOVIFIT® FC

Overview of the decentralized drive controller with integrated frequency inverter.

EBOX (active electronics unit)

Description of the active electronics unit with communication interface, I/Os, and frequency inverter.

ABOX (passive connection unit)

Description of the passive connection unit for terminals and cable connections.

Hygienicplus design (optional)

Details on the optional design with enhanced IP protection and easy-to-clean housing.

MOVIFIT® with L10 PROFINET interface SCRJ/POF

Specific configuration for PROFINET communication using polymer optical fiber.

MOVIFIT® FC type designation

EBOX nameplates

Information on EBOX unit identification and nameplate details for product specification.

ABOX nameplates

Information on ABOX unit identification and nameplate details for product specification.

Mechanical installation

General information

General guidelines and precautions for mechanical installation of the MOVIFIT® unit.

Permitted mounting position

Approved positions and considerations for mounting the MOVIFIT® unit to ensure proper operation.

Installation

Detailed instructions and drilling templates for mounting the unit using a mounting rail.

Fastening

Procedures for securing the unit, including screw types and quantities.

Central opening/closing mechanism

Steps for opening and closing the EBOX, including safety notices.

Tightening torques

Blanking plugs

Specification for tightening blanking plugs included with the delivery.

EMC cable glands

Torque specifications for tightening EMC cable glands for proper installation.

MOVIFIT® Hygienicplus design

Installation notes

Specific installation considerations for the Hygienicplus design to maintain IP69K protection.

Electrical installation

General information

General notes and precautions for electrical installation of the MOVIFIT® unit.

Installation planning taking EMC aspects into account

Guidelines for planning installations to minimize electromagnetic interference.

Installation instructions (all versions)

General instructions for connecting supply leads, residual current devices, and line contactors.

Dimensioning the 24 V voltage supply

Information on calculating and providing the correct 24 V DC supply for unit components.

UL-compliant installation

Specific requirements and notes for installations compliant with UL standards.

Additional installation instructions for group drives

Guidelines for installing multiple MOVIFIT® units in a group drive configuration.

Installation topology (example)

Visual example illustrating the general installation layout of MOVIFIT® FC units.

Standard ABOX MTA...-S02.-...-00

Description

Description of the standard ABOX with terminals and cable bushings.

Variants

Overview of available variants for the standard ABOX based on fieldbus interface.

Terminal positions

Diagram showing the location of various terminal blocks within the ABOX.

Terminal assignment

Detailed mapping of terminal numbers to functions for power and control connections.

Hybrid ABOX MTA...-S42.-...-00

Description

Description of the hybrid ABOX, highlighting additional plug connectors compared to standard.

Variants

Overview of available variants for the hybrid ABOX based on fieldbus interface.

Plug connector positions

Diagram showing the location and type of plug connectors on the hybrid ABOX.

Hybrid ABOX MTA...-S52.-...-00

Description

Description of the hybrid ABOX, highlighting additional plug connectors compared to standard.

Variants

Overview of available variants for the hybrid ABOX based on fieldbus interface.

Plug connector positions

Diagram showing the location and type of plug connectors on the hybrid ABOX.

Hybrid ABOX MTA...-S533-...-00/L10

Description

Description of the hybrid ABOX with POF option L10, detailing plug connectors.

Variants

Overview of available variants for the hybrid ABOX with POF option L10.

Plug connector positions

Diagram showing the location and type of plug connectors for the hybrid ABOX with POF option.

Hybrid ABOX MTA...-I55.-...-00, MTA...-G55.-...-00

Description

Description of hybrid ABOXes with circular connectors for motor output and M12/fieldbus connectors.

Variants

Overview of available variants for hybrid ABOXes with circular connectors based on fieldbus interface.

Plug connector positions

Diagram showing plug connector locations for hybrid ABOXes with circular motor connectors.

Hybrid ABOX MTA...-I65.-...-00, MTA...-G65.-...-00

Description

Description of hybrid ABOXes with circular connectors for motor output and RJ45/Ethernet connectors.

Variants

Overview of available variants for hybrid ABOXes with circular motor connectors and RJ45.

Plug connector positions

Diagram showing plug connector locations for hybrid ABOXes with circular motor connectors and RJ45.

Electrical connections

Connection cables

Information on available prefabricated connection cables for SEW components.

X80, X90: Motor connection

Details and wiring diagram for connecting the motor to the MOVIFIT® unit.

X21 – X28: Digital inputs/outputs

Description and assignment of digital input/output terminals based on function level and fieldbus.

Y adapter

Information on using Y adapters for connecting multiple sensors/actuators to M12 connectors.

X70F: STO (optional)

Details on the Safe Torque Off (STO) connection for safety-related disconnection.

X11: PROFIBUS input

Wiring information for the PROFIBUS input connection.

X12: PROFIBUS output

Wiring information for the PROFIBUS output connection.

X11: DeviceNet™ interface

Wiring information for the DeviceNet™ interface connection.

X11, X12: Ethernet interface

Wiring information for Ethernet connections using M12, 4-pole, D-coded connectors.

X30, X31: PROFINET POF interface

Wiring details for the PROFINET POF interface connection using push-pull SCRJ.

X13: DC 24 V supply

Wiring details for the DC 24 V supply connection for the POF option L10.

Encoder connection

EI7. incremental encoder

Properties and installation details for the EI7 incremental encoder connection.

Power bus connection examples

Connection example with a common 24 V voltage circuit

Example of power bus connection with a single 24 V circuit for supply.

Fieldbus systems connection examples

PROFIBUS via terminals

Connection topology and setup for PROFIBUS communication using terminals.

PROFIBUS via M12 plug connectors

Connection topology for PROFIBUS using M12 plug connectors.

Ethernet (PROFINET IO, EtherNet/IP™, Modbus/TCP)

Connection topology for Ethernet communication via RJ45 plug connectors.

DeviceNet™

Connection topology for DeviceNet™ communication using micro-style connectors.

Hybrid cable

Overview

Overview of available hybrid cables for connecting MOVIFIT® FC and motors.

Hybrid cable connection

Details on connecting hybrid cables, including terminal assignments and shield connections.

Wiring notes

Wiring notes for connecting the motor

Important notes for correct motor phase and sensor connections to ensure proper direction and startup.

Wiring notes for brakes

Guidelines for connecting brakes, including voltage requirements and digital output control.

Wiring check

After the wiring check

Final steps after performing a wiring check, including reassembling the EBOX and sealing unused connections.

Startup

General information

General safety and startup notes, emphasizing compliance with safety regulations.

Requirements

Conditions and hardware/software required for successful startup of MOVIFIT®.

Description of the DIP switches

Explanation of DIP switch functions for device configuration and startup modes.

Startup procedure

Overview of the MOVIFIT® FC startup process, including related documentation.

Startup of MOVIFIT® on the fieldbus

Steps for starting up MOVIFIT® units connected via fieldbus interfaces like PROFIBUS, PROFINET, DeviceNet™.

Starting up MOVIFIT® frequency inverter

Procedures for starting up the MOVIFIT® frequency inverter using Easy or Expert modes.

Advanced startup and parameter setting in Expert mode

Detailed steps for advanced startup and parameter configuration using MOVITOOLS® MotionStudio.

Operation

Status LEDs for MOVIFIT® FC

Explanation of general and bus-specific status LEDs for monitoring unit operation and diagnostics.

Bus-specific LEDs for PROFIBUS

Interpretation of status LEDs for PROFIBUS communication, indicating bus status and errors.

Bus-specific LEDs for DeviceNet™

Interpretation of status LEDs for DeviceNet™ communication, indicating bus status and errors.

Bus-specific LEDs for PROFINET IO

Interpretation of status LEDs for PROFINET IO communication, indicating link, activity, and errors.

Bus-specific LEDs for Modbus/TCP and EtherNet/IP™

Interpretation of status LEDs for Modbus/TCP and EtherNet/IP™ communication, indicating module and network status.

"RUN PS" LED (frequency inverter status LED)

Explanation of the "RUN PS" LED states indicating operating status, errors, and current limits.

Option-specific LEDs

Status indicators specific to optional modules like PROFIsafe S11 and S12 safety options.

Manual operation using the DBG keypad

Instructions for manual operation and parameterization using the DBG keypad via the diagnostic interface.

Service

Unit diagnostics

Overview of diagnostic tools available via MOVITOOLS® MotionStudio for troubleshooting.

Error list

Comprehensive list of error codes, possible causes, and recommended measures for troubleshooting.

Inspection/maintenance

Information on inspection and maintenance requirements for the MOVIFIT® unit, motor, and gear unit.

Shutdown

Procedures for safely shutting down and de-energizing the MOVIFIT® unit.

Storage

Guidelines for proper storage of the MOVIFIT® unit to prevent damage.

Extended storage

Specific recommendations for storing the unit for extended periods.

Procedure in case maintenance has been neglected

Important warning regarding capacitor aging and regeneration procedures.

Disposal

Instructions for the proper disposal of the product components in accordance with regulations.

Technical data

Conformity

Information on compliance with various directives and standards like CE, EAC, UL, and C-Tick.

Design with operating point 400 V/50 Hz

Detailed technical specifications for the unit operating at 400 V/50 Hz.

Design with operating point 460 V/60 Hz

Detailed technical specifications for the unit operating at 460 V/60 Hz.

Electronics data

Electrical characteristics and current consumption for the unit's internal electronics and supply levels.

Binary inputs

Specifications for the digital inputs, including number, type, and signal levels.

Binary outputs DO00 – DO03

Specifications for the digital outputs DO00 to DO03, including type and current ratings.

Binary output DB00

Specifications for the binary output DB00, including output type and current ratings.

Interfaces

Information on various interfaces like SBus and RS485, including connection and transmission technologies.

Fieldbus interfaces

Details on PROFIBUS, PROFINET IO, EtherNet/IP™, and Modbus/TCP interfaces, including protocol variants and addressing.

Cable type "A" hybrid cable

Mechanical and electrical properties of the hybrid cable type "A" used for motor connections.

4Q operation for motors with mechanical brake

Information on using the brake coil as a braking resistor in 4Q operation and regenerative load capacities.

Internal braking resistors

Assignment and regenerative load capacity of internal braking resistors BW1T and BW2T.

External braking resistors

Assignment and specifications for external braking resistors BW100, BW200, BW150, BW068.

Hygienicplus design

Properties of sealing materials and surfaces for the Hygienicplus design, detailing chemical and temperature resistance.

Optional metal cable glands and protective caps

List of optional metal cable glands and protective caps with their specifications and part numbers.

Accessories

List of available accessories, including M12 plugs, pressure compensation fittings, and Ethernet adapters.

Dimension drawings

Visual representations of the unit's dimensions with standard and optional mounting rails.

Declaration of Conformity

EC Declaration of Conformity

Formal declaration confirming the product's conformity with relevant EC directives and harmonized standards.

Address list

Germany

Contact information for SEW-EURODRIVE offices and services within Germany.

France

Contact information for SEW-USOCOME offices and services within France.

USA

Contact details for SEW-EURODRIVE INC. locations across various regions in the USA.

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