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MOVISAFE DCS32B
SEW-Eurodrive MOVISAFE DCS32B User Manual
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Drive T
echnology \ Drive Auto
mation \ System In
tegration \ Servic
es
Manual
MOVIDRIVE
®
MDX61B
MOVISAFE
®
DCS21B/22B/31B/32B Safety Module Option
Edition
03/201
3
20084145
/
EN
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 General Information
8
How to Use this Documentation
8
Structure of the Safety Notes
8
Meaning of Signal Words
8
Structure of the Section Safety Notes
8
Structure of the Embedded Safety Notes
8
Right to Claim under Warranty
9
Exclusion of Liability
9
Copyright
9
Product Names and Trademarks
9
Other Applicable Documentation
9
2 Safety Notes
11
General Information
11
Target Group
11
Designated Use
12
Transportation and Storage
12
Installation
12
Electrical Connection
13
Operation
13
Definitions
13
3 Integrated Safety Technology
14
Safety Architecture of the DCS..B Option
14
Safety Functions
16
STO - Safe Torque off
17
Ss1(B) - Safe Stop 1
18
Ss1(C) - Safe Stop 1
19
Ss2(B) - Safe Stop 2
20
Ss2(C) - Safe Stop 2
21
SOS - Safe Operating Stop
22
SLA - Safely Limited Acceleration
22
SAR - Safe Acceleration Range
23
SLS - Safely Limited Speed
23
SSR - Safe Speed Range
24
SDI - Safe Direction
24
SLI - Safely Limited Increment
25
SLP - Safely Limited Position
25
SCA - Safe Cam
26
SBC - Safe Brake Control
27
Restrictions
28
4 Unit Structure
29
Unit Features and Type Designations
29
Dcs21B
29
Dcs22B
29
Dcs31B
29
Dcs32B
30
Nameplates
30
1St Nameplate: DCS..B
30
2Nd Nameplate: MOVIDRIVE ® B
31
Scope of Delivery
31
Unit Structure of DCS21B/22B
32
Unit Structure of DCS31B/32B
33
5 Installation
34
General Installation Notes
34
Notes for Use in MOVIDRIVE ® B
34
Notes for Using DH
34
Installing the MOVISAFE DCS
35
Before You Start
36
Basic Procedure for Installing/Removing an Option (MDX61B, Sizes 1 - 7)
37
Connection and Terminal Description of the DCS
38
Part Numbers
38
Terminal Description
40
Measures for Electromagnetic Compatibility (EMC)
41
Equipotential Bonding
42
External DC 24 V Supply
43
Connecting Digital Inputs DI1 to DI8
44
Using Pulse Outputs
47
Single-Channel Sensor, Not Monitored
48
Single-Channel Sensor, Monitored
49
Dual-Channel Sensor, Not Monitored
50
Dual-Channel Sensor, Monitored
51
Connecting Digital Outputs
52
Single-Pole Switching Digital Output, Not Monitored
56
Dual-Channel Switching Digital Output, Monitored
57
Using Digital Outputs for Switching Safe Stop with MOVIDRIVE ® B
59
Connecting the Position and Velocity Sensors
60
Before You Start
60
General Installation Notes for Encoders
62
Combination of Different Encoder Types
62
Technical Requirements on Suitable Encoder Types
64
Connection Options for an Encoder System
66
Encoder Signal Split Boxes
66
Connection Cables for Encoder Signal Split Boxes
67
Cable Sets for Encoder Signal Split Box
68
Split Cables and Adapter Cables
69
Split Cables for MOVISAFE ® DCS
70
Split Cables for MOVISAFE ® DCS21B/31B Serial No. ≤1499
71
6 Startup
72
General Information on Startup
72
Requirements
72
Startup Steps for DCS21B/22B
72
Startup Steps for DCS31B/32B
73
Parameter Descriptions of Parameter Group P55X in MOVIDRIVE ® B
74
P550 DCS Safety Module Status
74
P551 Digital Inputs DCS DI1 - DI8
74
P552 Digital Outputs DCS DO0_P - DO2_M
74
P553 DCS Serial Number
75
P554 Crc Dcs
75
P555 Error Response DCS / P556 Alarm Response DCS
75
P557 DCS Actual Position Source
75
Other Parameters
75
P350/351 Direction of Rotation Reversal 1/2
75
P890 Protocol Sbus 2
76
P894 Baud Rate Sbus 2
76
P951 Counting Direction
76
P952 Clock Rate
76
Communication and Establishing a Connection
76
Operating States
77
Configuring the Measuring Sections
77
Conversion Example
83
Fieldbus Connection Via Profisafe
87
Diagnostics of the Profisafe Communication Status
87
Setting the Profisafe Address in the DCS21B/22B Option
89
Scaling the Position Values in the DCS21B/22B Option
90
Profisafe Process Image
91
7 Validation
94
Procedure
94
Configuration Report for Validation
94
Structure of the Configuration Report
94
Creating the Configuration Report
94
Entries in the Configuration Report
95
Determining/Checking the Response Times for Validation
96
Checking the Performance Level According to en ISO 13849-1
98
8 Maintenance
99
Modification/Changes to the Unit
99
Disposal
99
MOVIDRIVE ® B Unit Replacement
100
Replacing the Inverter
100
Replacing the DCS..B Option
100
Replacing the SSI Absolute Encoder
101
9 Diagnostics
104
Meaning of the Status LED
104
Indication of the Operating State
104
Error and Alarm Messages
105
List of Error Messages
106
List of Alarm Messages
115
List of ECS Messages
122
10 Technical Data
126
CE Marking
126
General Technical Data
126
General Electrical Data
126
Characteristic Safety Values for MOVISAFE
127
Dcs21B
127
Dcs22B
127
Characteristic Safety Values of MOVISAFE
128
Dcs31B
128
Characteristic Safety Values for MOVISAFE
128
Dcs32B
128
Plug Connectors
128
Pin Assignment X80
128
Pin Assignment X81
129
Pin Assignment X82
129
Pin Assignment X83
129
Pin Assignment X84/X85
130
Pin Assignment X86
131
Pin Assignment X87
131
11 Declaration of Conformity
132
Declaration of Comformity for MOVIDRIVE ® B with DCS
132
12 Appendix
133
Comparison of Safety Functions
133
Description of Input Elements
134
Encoder Combinations
135
Technical Data of SEW Encoders
135
TTL Incremental Encoders
135
SIN/COS Encoders
136
Combination Encoders Hiperface ® and SIN/COS
136
Combination Encoders RS485 and SIN/COS
136
Combination Encoder SSI and SIN/COS
136
Encoder Values of MOVIDRIVE ® B Via Backplane Bus
137
Diagnostic Values
137
Digital Inputs
137
Digital Outputs
138
Encoder Interface
139
Typical Response Times
141
Typical Response Times of the DCS21B/22B Option
141
Typical Response Times of the DCS31B/32B Option
143
Calculating the Response Time of DCS
144
Overspeed Distance Monitoring
144
Instruction List Commands of the DCS31B/32B Option
146
Abbreviations Used
147
Index
148
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SEW-Eurodrive MOVISAFE DCS32B Specifications
General
Brand
SEW-Eurodrive
Model
MOVISAFE DCS32B
Category
Control Unit
Language
English
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