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SEW-Eurodrive MOVISAFE UCS62B User Manual

SEW-Eurodrive MOVISAFE UCS62B
196 pages
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*20145349_0716*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
MOVISAFE
®
UCS..B Multi-Axis Safety Modules
Edition 07/2016 20145349/EN

Table of Contents

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SEW-Eurodrive MOVISAFE UCS62B Specifications

General IconGeneral
TypeSafety Control Unit
ModelUCS62B
Rated Voltage24 V DC
Number of Safety Outputs2
Safety CategoryPL e / SIL 3
Protection ClassIP20
Communication ProtocolPROFIsafe
Weight0.3 kg

Summary

1 General information

1.2 Structure of the safety notes

Explains signal words and the structure of safety notes.

2 Safety notes

2.3 Designated use

Specifies the intended use of MOVISAFE® UCS..B safety modules for safe functions.

2.5 Installation

Regulations and specifications for installing the safety modules and preventing damage.

2.2 Target group

Identifies qualified personnel required for software, mechanical, and electrical work.

3 Device structure

3.3 Device properties

General information on the properties and capabilities of MOVISAFE® UCS safety modules.

3.3.2 Safety functions

Overview of available safety functions and their configuration based on module selection.

4 Mechanical installation

4.4 Step-by-step instruction for installing MOVISAFE® UCS..B

Provides step-by-step instructions for the mechanical installation of MOVISAFE® UCS..B modules.

4.6.3 Addressing an expansion module

Instructions on how to address expansion modules before use via the address switch.

5 Electrical installation

5.1 Connection and terminal description of the basic modules

Details connection and terminal descriptions for basic MOVISAFE® UCS..B modules.

5.2 Connection and terminal description of expansion modules

Details connection and terminal descriptions for expansion modules.

5.4 Voltage supply of the UCS..B multi-axis safety modules

Information on DC 24 V voltage supply connections and conditions for project planning.

5.5 Digital input connection

Guidance on connecting safe digital inputs, including OSSD suitability and signal levels.

Using the safe outputs to activate the STO safety function

How to use safe digital outputs to control the STO safety function of MOVITRAC® and MOVIAXIS®.

5.7 Connection of position and velocity sensors

Guidelines for connecting position and velocity sensors to MOVISAFE® UCS..B.

5.7.8 Voltage supply for encoder systems

Describes two ways to implement voltage supply for encoder systems using split cables or signal split boxes.

5.8 PROFIsafe connection of MOVISAFE® UCS..B/PS multi-axis

Information on connecting MOVISAFE® UCS..B/PS modules for PROFIsafe communication.

5.8.3 Configuring the PROFIsafe input profile (PII)

Explains how to configure the PROFIsafe input profile for transmitting process and logic data.

5.8.4 Configuring the PROFIsafe output profile (PIO)

Explains how to configure the PROFIsafe output profile for transmitting data to the safety module.

5.9 SBus connection of MOVISAFE® UCS..B/PS multi-axis

Details on connecting MOVISAFE® UCS..B/PS modules to a higher-level controller via CAN (SBus).

5.10 PROFIBUS connection of MOVISAFE® UCS50B

Information on connecting MOVISAFE® UCS50B/DP modules via PROFIBUS DP.

5.11 PROFINET connection of MOVISAFE® UCS50B/PN

Information on connecting MOVISAFE® UCS50B/PN modules for standard communication via PROFINET.

5.8.1 Connecting the UCS..B/PS option

Details on connecting the UCS..B/PS option for PROFIsafe and SBus via CAN-S.

5.9.1 Connecting the UCS..B/PS option

Provides sample circuits for fieldbus connection to CAN (SBus).

5.10.1 MOVISAFE® UCS50B/DP

Details on using the UCS50B/DP module for diagnostic messages via PROFIBUS DP.

5.11.1 MOVISAFE® UCS50B/PN

Details on using the UCS50B/PN module for transmitting data via PROFINET.

6 Startup

6.2.2 XCD or XCS communication interfaces

Explains communication via MOVITOOLS® MotionStudio using XCD or XCS interfaces.

6.2 Communication and establishing a connection

Describes how to establish communication and connection to the safety module.

6.2.1 RS485 interface X6

Details the RS485 interface X6 for parameterization and diagnostics using Windows-based software.

7 Validation

7.1 Procedure

Steps for validating safety functions and parameters after startup, including function tests.

7.3 Determining/checking the response times for validation

Methodology for determining and checking the response times of system components for validation.

7.4 Validation of the performance level according to EN ISO 13849-1

Guidance on checking the achieved performance level (PLr) using SISTEMA software or technical data.

7.2 Acceptance protocol

Information on the acceptance protocol, its structure, and creation process.

8 Operation

9 Service

9.1 Function test

Procedure for checking the proper functioning of safety functions annually.

9.3 Replacement of the basic module

Steps for replacing the basic module, including preparation and procedure.

9.5 Replacing an SSI absolute encoder

Distinguishes cases for SSI absolute encoder replacement based on position processing.

9.5.2 Replacing the SSI absolute encoder with active position processing

Step-by-step instructions for replacing an SSI absolute encoder with active position processing.

9.5.3 Replacing the SSI absolute encoder with active position processing with EOS function

Instructions for replacing SSI absolute encoder with active position processing and EOS function.

9.4 Replacing the axis expansion module

Procedure for replacing an axis expansion module, including preparation and concluding measures.

9.5.1 Replacing the SSI absolute encoder with inactive position processing

Step-by-step instructions for replacing an SSI absolute encoder without active position processing.

10 Technical data

10.1 General technical data

Provides general technical specifications such as protection class, interference, and temperature.

10.3 Technical data of the inputs

Details the technical specifications of digital inputs, including voltage, current, and OSSD suitability.

10.4 Technical data: Outputs

Provides technical data for digital outputs, relay outputs, and pulse outputs.

10.5 Safety characteristics basic modles

Safety characteristics for MOVISAFE® UCS50B, UCS50B/DP, UCS50B/PN according to EN standards.

10.5.2 MOVISAFE® UCS50B/PS

Safety characteristics for MOVISAFE® UCS50B/PS according to EN standards.

10.5.3 MOVISAFE® UCS51B

Safety characteristics for MOVISAFE® UCS51B according to EN standards.

10.5.4 MOVISAFE® UCS51B/PS

Safety characteristics for MOVISAFE® UCS51B/PS according to EN standards.

10.6.2 MOVISAFE® UCS62B

Safety characteristics for MOVISAFE® UCS62B expansion module.

10.8 MOVISAFE® response times

Information on MOVISAFE® response times and factors influencing them.

10.8.1 Response times of the basic modules

Lists response times for basic modules based on cycle time and number of expansion modules.

10.8.2 Response times of the expansion modules

Calculates response times for expansion modules based on system cycle time.

10.9 Diagnostic values

Specifies diagnostic coverage (DC value) for calculating performance level.

10.9.2 Digital outputs

Provides diagnostic values for digital outputs, including measures, DC values, and use cases.

10.9.3 General diagnostics for encoder interface

Assesses diagnostic coverage (DC) for sensors for position/velocity detection.

10.10 Specification of encoder interfaces

Details specifications for encoder interfaces, including absolute encoders.

10.6 Safety characteristics axis expansion modules

Safety characteristics for axis expansion modules.

10.7 Safety characteristics expansion module

Safety characteristics for expansion modules.

10.9.1 Digital inputs

Details diagnostic values for digital inputs, including parameterized tests and DC values.

10.10.1 Absolute encoder

Specification of the absolute encoder interface, including data format and diagnostics.

10.6.1 MOVISAFE® UCS61B

Safety characteristics for MOVISAFE® UCS61B expansion module.

10.7.1 MOVISAFE® UCS63B

Safety characteristics for MOVISAFE® UCS63B expansion module.

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