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MOVISAFE UCS62B
SEW-Eurodrive MOVISAFE UCS62B User Manual
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*20145349_0716*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
MOVISAFE
®
UCS..B Multi-Axis Safety Modules
Edition 07/2016
20145349/EN
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 General Information
9
About this Documentation
9
Structure of the Safety Notes
9
Meaning of Signal Words
9
Structure of Section-Related Safety Notes
9
Structure of Embedded Safety Notes
10
Rights to Claim under Limited Warranty
10
Content of the Documentation
11
Exclusion of Liability
11
Other Applicable Documentation
11
Product Names and Trademarks
11
Copyright Notice
11
Definitions
12
Abbreviations Used
12
2 Safety Notes
14
General Information
14
Target Group
14
Designated Use
15
Transportation and Storage
15
Installation
16
Electrical Connection
16
Operation
17
3 Device Structure
18
Type Designation
18
Scope of Delivery
18
Safety Modules
18
Backplane Bus Connector
19
Optional Scope of Delivery
20
Device Properties
21
General Information
21
Safety Functions
22
UCS..B Modules Are Based on the
22
Device Structure of Basic Modules
24
Ucs50B
24
Ucs50B/Ps
26
UCS50B/DP (Hardware Version 01)
28
UCS50B/DP (Hardware Version 02)
30
Ucs50B/Pn
32
Ucs51B
34
Ucs51B/Ps
36
Device Structure - Expansion Modules
38
UCS61B Single-Axis Expansion
38
UCS62B 2-Axis Expansion
39
UCS63B I/O Expansion
40
4 Mechanical Installation
41
General Installation Notes
41
Mounting Position
42
Dimension Drawing - Standard Profile Rail
42
Installation Clearance
43
Installation Clearance Without Backplane Bus Connector
43
Installation Clearance with Backplane Bus Connector
43
Step-By-Step Instruction for Installing MOVISAFE UCS..B
44
Step-By-Step Instruction for Removing MOVISAFE® UCS..B
45
Expansion of the Basic Modules
46
Maximum Expansion Stage
46
Backplane Bus Connector
46
Addressing an Expansion Module
48
5 Electrical Installation
49
Connection and Terminal Description of the Basic Modules
49
Part Numbers
49
UCS50B, 50B/PS, 50B/DP und 50B/PN Terminal Description
49
UCS51B and UCS51B/PS Terminal Description
51
Connection and Terminal Description of Expansion Modules
54
Part Numbers
54
Terminal Description UCS61B/62B
54
Terminal Description UCS63B
55
Installation
57
Installation Notes
57
Measures for Electromagnetic Compatibility (EMC)
57
Installation Example
58
Voltage Supply of the UCS
58
Digital Input Connection
59
Use of the Pulse Outputs
62
Wiring of the Outputs
62
General Information
62
Connection of Outputs at the Basic Module
65
Connection of Outputs at the Expansion Module
71
Connection of Position and Velocity Sensors
72
Before You Start
72
General Installation Notes for Encoders
73
Assignment of the Encoder Types to the MOVISAFE UCS
73
Combination of Different Encoder Types with MOVISAFE
74
Ucs
74
Connection of HTL Proximity Sensors
77
Connection of SSI Encoders
79
Measuring Error During Speed Measurement
80
Voltage Supply for Encoder Systems
81
Connection Options for an Encoder System
84
Profisafe Connection of MOVISAFE UCS..B/PS Multi-Axis
91
Connecting the UCS
91
XCS Communication Interface
93
Configuring the Profisafe Input Profile (PII)
94
Configuring the Profisafe Output Profile (PIO)
95
Sbus Connection of MOVISAFE UCS..B/PS Multi-Axis
98
Connecting the UCS
98
XCD Communication Interface
99
Setting the Baud Rate and Address for Standard Communication
100
Sbus Data Frame
102
PROFIBUS Connection of MOVISAFE UCS50B
103
Movisafe ® Ucs50B/Dp
103
PROFINET Connection of MOVISAFE UCS50B/PN
107
Movisafe ® Ucs50B/Pn
107
6 Startup
111
General Startup Information
111
Requirements
111
Startup Steps
113
Communication and Establishing a Connection
113
RS485 Interface X6
113
XCD or XCS Communication Interfaces
114
MOVISAFE® Assist UCS
114
7 Validation
116
Procedure
116
Acceptance Protocol
116
Structure of the Acceptance Protocol
116
Creating the Acceptance Protocol
116
Entries in the Acceptance Protocol
117
Determining/Checking the Response Times for Validation
118
Example 1
119
Example 2
119
Validation of the Performance Level According to en ISO 13849-1
120
8 Operation
121
Meaning of the 7-Segment Display
121
Meaning of the Status LED
122
Meaning of the PSU LED
122
Meaning of the ENTER Function Key
122
Operating States
123
Switch-On Sequences
123
LED Display on the Basic Module
123
LED Display on the Expansion Module
124
9 Service
125
Function Test
125
Modification/Changes to the Device
125
Replacement of the Basic Module
125
Preparations
125
Replacing the Basic Module
126
Concluding Measures
127
Replacing the Axis Expansion Module
127
Preparation
127
Replacing an SSI Absolute Encoder
129
Replacing the SSI Absolute Encoder with Inactive Position Processing
129
Replacing the SSI Absolute Encoder with Active Position Processing
130
Replacing the SSI Absolute Encoder with Active Position Processing with EOS Function
132
Types of Error and Alarm Messages
133
Display of Error or Alarm Messages
133
Disposal
134
10 Technical Data
135
General Technical Data
135
Power Consumption of the Safety Modules
135
Technical Data of the Inputs
136
Technical Data: Outputs
137
Safety Characteristics Basic Modles
138
Movisafe ® Ucs50B, Ucs50B/Dp, Ucs50B/Pn
138
Movisafe ® Ucs50B/Ps
139
Movisafe Ucs51B
140
Movisafe ® Ucs51B/Ps
140
Safety Characteristics Axis Expansion Modules
141
Movisafe ® Ucs61B
141
Movisafe ® Ucs62B
142
Safety Characteristics Expansion Module
142
Movisafe ® Ucs63B
142
MOVISAFE ® Response Times
143
Response Times of the Basic Modules
144
Response Times of the Expansion Modules
145
Response Times for Fast_Channel
146
Response Times for Overspeed Distance Monitoring
146
Diagnostic Values
147
Digital Inputs
147
Digital Outputs
149
General Diagnostics for Encoder Interface
150
Specification of Encoder Interfaces
151
Absolute Encoder
151
TTL Encoder
152
SIN/COS Encoders
152
HTL Proximity Sensor
153
Plug Connectors of Basic Module
153
Pin Assignment X6
153
Pin Assignment X11
153
Pin Assignment X12
154
Pin Assignment X13
154
Pin Assignment X14
155
Pin Assignment X15
155
Pin Assignment X21
155
Pin Assignment X22
156
Pin Assignment X23
156
Pin Assignment X25
157
Pin Assignment X31
157
Pin Assignment X32
158
Pin Assignment X33
158
Pin Assignment X35
159
Pin Assignment X41
159
Pin Assignment X42
159
Pin Assignment X43
160
Pin Assignment X45
160
Pin Assignment XDP
161
Pin Assignment XPN
161
Pin Assignment XCS
161
Pin Assignment XCD
162
Plug Connectors Axis Expansion Module
162
Pin Assignment Encoder Interface X7/X8
162
Pin Assignment X16
163
Pin Assignment X17
163
Pin Assignment X26
164
Pin Assignment X36
164
Pin Assignment X46
165
Plug Connectors of Expansion Module
165
Pin Assignment X18
165
Pin Assignment X19
165
Pin Assignment X28
166
Pin Assignment X29
166
Pin Assignment X38
166
Pin Assignment X39
167
Pin Assignment X48
167
Pin Assignment X49
167
Dimension Drawing
168
12 Appendix
170
Reference Tables of the Inputs and Outputs
170
Inputs on the Basic Module
170
Inputs on the Axis Expansion Module
171
Inputs on the I/O Expansion Module
172
Outputs on the Basic Module
172
11 Movisafe ® Ucs
170
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SEW-Eurodrive MOVISAFE UCS62B Specifications
General
Brand
SEW-Eurodrive
Model
MOVISAFE UCS62B
Category
Control Unit
Language
English
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