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SEW-Eurodrive X Series Assembling And Operating Instructions
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*27783073_1022*
Drive Technology \ Drive Automation \ System Integration \ Services
Assembly and Operating
Instructions
Industrial Gear Units
X..e Series Helical and Bevel-Helical Gear Units
Torque Classes from 7.2 kNm – 500 kNm
Edition 10/2022
27783073/EN
2
Table of Contents
Table of Contents
3
General Information
6
About this Documentation
6
Structure of the Safety Notes
6
Decimal Separator in Numerical Values
8
Product Names and Trademarks
8
Copyright Notice
8
Other Applicable Documentation
8
Safety Notes
9
Preliminary Information
9
Duties of the User
9
Target Group
9
Designated Use
10
Symbols on the Gear Unit
10
Symbols on the Dimension Sheet
15
Symbols on the Packaging
16
Transport
17
Storage and Transport Conditions
31
Basic Gear Unit Structure
33
Nameplate
33
Type Designations
35
Mounting Position
37
Mounting Surface
41
Shaft Position
43
Mounting Positions and Standard Mounting Surfaces
44
Fixed and Variable Pivoted Mounting Positions
47
Corresponding Directions of Rotation
52
Input and Output Shafts
55
Sealing System
60
Coating and Surface Protection Systems
67
Type of Lubrication
69
Reversible Gear Units
70
Identifying Features of a Reduced Oil Level
71
Extended Warranty
72
Design of Options and Accessories
73
Oil Expansion Tank /ET
73
Shaft End Pump /SEP
76
Pressure Switch /PS
78
Torque Arm /T
78
Mounting Flange /F
79
Backstop /BS
80
Motor Adapter /MA
81
V-Belt Drives /VBD
82
Type of Cooling
83
Fan /FAN
83
Water Cooling Cartridge /CCT
86
Water Cooling Cover /CCV
88
Oil Heater /OH
89
Oil Supply System
90
Oil Cooling System
90
Flange Coupling
91
Gear Units on Swing Base/Base Frame
91
Breather /BPG
92
Temperature Sensor /Pt100
94
Temperature Switch /NTB
94
Temperature Switch /TSK2
94
DUV40A (Diagnostic Unit Vibration)
95
DUO10A Diagnostic Unit (Oil Aging)
95
Driveradar
96
Installation/Assembly
97
Required Tools/Resources
97
Tolerances
97
Important Notes
98
Prerequisites for Installation
100
Installing the Gear Unit
101
Filling the Gear Unit with Oil
106
Gear Unit Filled with Oil on Delivery
114
Gear Units with Solid Shaft
116
Dimensioning the Customer Hub of Solid Shaft Gear Units
117
Output Shaft as a Hollow Shaft with Keyed Connection /..A
119
Output Shaft as a Hollow Shaft with Shrink Disk /..H
131
Output Shaft as a Splined Hollow Shaft /..V
149
Output Shaft with Torqloc
160
Torque Arm /T
176
Mounting Flange /F
178
Couplings
179
Motor Adapter /MA
181
V-Belt Drives /VBD
188
Fan /FAN
203
Water Cooling Cover /CCV
204
Water Cooling Cartridge /CCT
206
Oil Heater /OH
211
Pressure Switch /PS
221
Temperature Sensor /Pt100
222
Temperature Switch /NTB
223
Temperature Switch /TSK
224
Oil Filter
225
Brake
225
Startup
226
Important Notes
226
Startup of Gear Units with Long-Term Protection
228
Shaft End Pump /SEP
229
Desiccant Breather Filter /DC
229
Water Cooling Cover /CCV
230
Water Cooling Cartridge /CCT
231
Limit Temperature for Gear Unit Start
232
Oil Heater /OH
232
Backstop /BS
233
Speed Limits with Reduced Oil Level
234
Starting up the Gear Unit at Low Ambient Temperatures
243
Gear Unit Shutdown / Gear Unit Conservation
243
Inspection/Maintenance
245
Preliminary Work for Inspection and Maintenance
245
Inspection and Maintenance Intervals
246
Lubricant Change Intervals
250
Checking the Oil Level
251
Checking the Oil Consistency
259
Changing the Oil
260
Breather /BPG
265
Regreasable Sealing Systems (Except for Drywell)
267
Relubricating the Bearing for Drywell Sealing Systems
267
Shaft End Pump /SEP
271
Fan /FAN
271
Water Cooling Cover /CCV
281
Water Cooling Cartridge /CCT
282
Oil Heater /OH
286
Permitted Lubricants
287
Lubricant Selection
287
Structure of the Tables and Abbreviations
288
Explanation of the Various Lubricants
289
Explanations on the Oil Supply System / Oil Cooling Systems and Oil Viscosity
289
Lubricant Compatibility with Oil Seal
290
Lubricant Tables
291
Lubricant Fill Quantities
294
Sealing Greases/Rolling Bearing Greases
323
Malfunctions/Remedy
324
Troubleshooting Information
324
Possible Malfunctions/Remedy
325
Service
327
Waste Disposal
327
Address List
328
Index
339
Other manuals for SEW-Eurodrive X Series
Assembly And Operating Instructions
380 pages
Addendum To The Assembly And Operating Instructions
24 pages
4
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SEW-Eurodrive X Series Specifications
General
Brand
SEW-Eurodrive
Model
X Series
Category
Industrial Equipment
Language
English
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