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SEW MOVIAXIS MX - User Manual

SEW MOVIAXIS MX
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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services
MOVIAXIS
®
MX Multi-Axis Servo Inverter
O
perating
I
nstructions
Edition 07/2007
11508213 / EN

Table of Contents

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Summary

Safety Notes

Target group

Defines authorized personnel for installation, startup, and service of the units.

Designated use

Specifies the intended industrial and commercial applications for the servo drives.

Electrical connection

Details electrical installation regulations, EMC compliance, and grounding requirements.

Safe disconnection

Confirms unit meets requirements for safe disconnection of power and electronic connections.

Operation

Covers safe operation practices, including monitoring devices and handling after disconnection.

Unit Design

Multi-encoder card option XGH11 A, XGS11 A

Describes the multi-encoder card option for evaluating additional encoders.

PROFIBUS XFP11 A fieldbus interface option

Describes the PROFIBUS fieldbus interface option for communication.

K-Net XFA11 A fieldbus interface option

Describes the K-Net fieldbus interface option for serial bus systems.

EtherCAT XFE24 A fieldbus interface option

Details the EtherCAT fieldbus interface option for EtherCAT networks.

XSE24 A EtherCAT-based system bus option

Explains the EtherCAT-based system bus option for axis-internal expansion.

Installation

Mechanical installation

Covers essential aspects of mechanical installation, including mounting and clearances.

Minimum clearance and mounting position

Specifies minimum clearance requirements for cooling and correct mounting positions.

Electrical Installation

Provides critical guidelines for safe electrical installation, including voltage hazards and grounding.

Electrical installation

Covers connecting supply terminals, grounding, and preventing inadvertent motor start-up.

Wiring diagrams

Introduces wiring diagrams and general notes on connections.

Connection of supply module, axis module and capacitor or buffer module

Shows wiring diagrams for power terminals of various modules.

Connection of supply module, capacitor; buffer module, axis module, brake and 24 V switched-mode power supply module

Illustrates wiring diagrams for multiple modules including brake and power supply.

Brake control

Presents wiring diagrams for different brake control variants.

Connection of supply module

Shows wiring diagrams for the control electronics of supply modules.

Connection of axis modules

Details wiring diagrams for the control electronics of axis modules.

Connection of master module component

Shows wiring diagrams for the master module component.

Connection of capacitor module component

Details wiring diagrams for the capacitor module component.

Connection of buffer module component

Illustrates wiring diagrams for the buffer module component.

Connection of 24 V switched-mode power supply module component

Shows wiring diagrams for the 24 V switched-mode power supply module.

Connecting encoders to the basic unit

Explains how to connect encoders to the MOVIAXIS® basic unit.

Notes on electromagnetic compatibility

Offers guidance on EMC compliance, including cable routing and shielding.

Interference emission

Recommends EMC measures for limiting interference emission on supply and motor ends.

Interference emission category

States compliance with category "C2" according to EN 61800-3 for interference emission.

UL compliant installation

Provides key points for UL-compliant installation, including cable types and tightening torques.

Startup

Prerequisites

States that correct drive configuration is necessary for successful startup.

Hoist applications

Warns that MOVIAXIS® is not designed as a safety device in hoist applications.

Supply module settings for a CAN-based system bus

Details necessary settings for the supply module in a CAN-based system bus.

Connections and PC diagnostics

Covers connecting the PC to the system for diagnostics and specifies cable length limits.

CAN2 bus information and settings

Provides information and settings for the CAN2 bus system.

Communication via CAN adapter

Describes using a CAN adapter for PC communication with the MOVIAXIS® system.

Settings for EtherCAT-based system bus

Details the settings required for an EtherCAT-based system bus configuration.

Description of the startup software

Introduces the MOVITOOLS® MotionStudio software for system startup.

MOVIAXIS startup - Single-motor operation

Details the procedure for starting up the system in single-motor operation mode.

Encoder management of SEW encoders

Explains options for data transfer from SEW encoders during startup.

Encoder management for non-SEW encoders

Details how to manage encoder data for non-SEW encoders.

System configuration

Allows selection of drive configurations: single drive or multiple drives.

Sequence of a complete startup

Outlines the steps for a complete startup sequence.

Motor selection

Guides the selection of the motor type connected to MOVIAXIS®.

Monitoring

Covers settings for monitoring speed, deceleration time, and current limit.

Speed controller setting

Explains how to enter values for the speed controller parameters.

Axis configuration

Describes how to configure axis parameters like travel distance, velocity, and acceleration.

Application and system limits

Defines application and system limits for velocity, acceleration, and deceleration.

Download

Describes the process of downloading calculated startup parameters to the axis module.

Pxxx controller parameters

Details parameters related to the Pxxx speed control loop.

MOVIAXIS startup - Multi-motor operation

Outlines the startup procedure for multi-motor operation.

Encoder management

Explains encoder management for multi-motor configurations.

Encoder selection

Guides the selection of encoders for multi-motor setup.

Encoder signal processing when using encoder emulation

Details encoder signal processing and emulation options.

Example 2: Linear encoder as position encoder

Shows using a linear encoder for position control in specific applications.

Example 3: Multi-motor operation

Demonstrates multi-motor operation, connecting up to three motors to one axis module.

PDO Editor

Explains how to use the PDO Editor to set process data for communication.

Operation

General information

Provides general safety and operational information for the MOVIAXIS® MX multi-axis servo drive.

Dangerous voltages at cables and motor terminals

Warns about dangerous voltages at terminals and cables during operation.

Risk of crushing if the motor starts up unintentionally

Highlights the risk of crushing due to unintentional motor startup and safety precautions.

Displays of the supply and axis modules

Explains the operating displays and error indications on supply and axis modules.

Error list

Provides a list of errors, their causes, responses, and reset types.

Responses to error acknowledgement

Explains different error reset types: CPU reset, System restart, and Warm start.

Operating displays and errors of the MXP supply module

Details operating displays and error codes specific to the MXP supply module.

Operating displays and errors of MXA axis module

Describes operating displays and error codes for MXA axis modules.

Table of errors

Presents a comprehensive table of error codes, messages, and causes for MXA axis modules.

Error Speed monitoring

Details errors related to speed monitoring, including deviations and limit violations.

Error Over-temperature axis module

Covers errors related to axis module over-temperature and its possible reasons.

Error Brake output

Lists errors related to the brake output, such as disconnection or overload.

Error Brake supply

Details errors concerning the brake supply voltage range.

Error Resolver

Covers errors related to resolver connection or evaluation.

Error Hiperface Compare Check

Addresses errors in Hiperface signal checksum comparison.

Error Startup error

Lists errors that can occur during the startup process, including parameter issues.

Error Non-volatile parameter memory

Details errors related to accessing non-volatile parameter memory.

Error External terminal

Covers errors reported by binary input terminals.

Error Limit switch

Lists errors related to limit switch detection or reversal.

Process data timeout error

Addresses errors due to interrupted process data communication.

Error Approach hardware limit switch

Covers errors occurring during travel to hardware limit switches.

Error Delay timeout

Details errors related to the drive not stopping within the preset delay time.

Error Thermal protection motor

Lists errors related to motor thermal protection and sensor issues.

Error Following error positioning

Covers errors where the following error exceeds permitted limits during positioning.

Error Remote timeout

Details errors during remote control via serial interface.

Error Ixt utilization

Lists errors related to inverter overload and chip temperature.

Error System initialization

Covers errors occurring during system initialization processes.

Error Timeout SBUS#2

Addresses errors related to communication interruptions on SBUS#2.

Error 24 V supply voltage

Lists errors related to incorrect or defective 24V supply voltage.

Error Software limit switch

Covers errors when a software limit switch is approached during positioning.

Service

Technical Data

SEW MOVIAXIS MX Specifications

General IconGeneral
SeriesMOVIAXIS MX
TypeInverter
Protection classIP20
AltitudeUp to 1000 m without derating
Output voltage range0...max. input voltage
Output frequency range0...400 Hz
Power rangeUp to 315 kW
Cooling methodForced air cooling
Communication interfacesEthernet, PROFIBUS, CANopen
Storage temperature range-25°C to +70°C
Relative humidity5-95% (non-condensing)

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