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Sharp AR-6020V User Manual

Sharp AR-6020V
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SERVICE MANUAL
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
NOTE FOR SERVICING
[1] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
[2] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
[3] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
[4] EXTERNAL VIEW AND INTERNAL STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . 4-1
[5] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
[6] SIMULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
[7] TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
[8] FIRMWARE UPDATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
[9] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
[10] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
[11] OPERATIONAL DESCRIPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
[12] ELECTRICAL SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
[13] SERVICE WEB PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
[14] TOOL LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
CONTENTS
CODE: 00ZAR6020VS2E
AR-6020V/6020V E
AR-6023V
AR-6020DV/6020DV E
AR-6023DV/6023DV E
AR-6020NV/6020NV E/6120NV
AR-6023NV/6023NV E
AR-6026NV/6026NV E
AR-6031NV/6031NV E/6131NV
MODEL
DIGITAL MULTIFUNCTIONAL
SYSTEM
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Sharp AR-6020V Specifications

General IconGeneral
Print TechnologyLaser
Print Speed20 ppm
Print Resolution600 x 600 dpi
Copy Speed20 cpm
Scanner TypeFlatbed
ConnectivityUSB 2.0
Duplex PrintingManual
FunctionsPrint, Copy, Scan
Warm-up Time25 seconds
Copy Resolution600 x 600 dpi
Scan Resolution600 x 600 dpi
Paper SizeA3, A4, A5, B4, B5
Maximum Paper Capacity850 sheets
Maximum Paper SizeA3
Dimensions599 x 612 x 511 mm
Zoom Range25% - 400%
Operating System CompatibilityWindows
Paper CapacityStandard: 350 sheets (250-sheet tray + 100-sheet bypass tray) Maximum: 850 sheets

Summary

Servicing Notes and Precautions

Precautions for Servicing

Essential safety guidelines for handling the machine during servicing, covering electric shock, heat, and component handling.

Warning for Servicing

Critical warnings about power connections, grounding, fire hazards, and handling the power cord.

Note for Installing Site

Guidelines for selecting an appropriate installation location to prevent issues like humidity, vibration, or poor ventilation.

Handling PWB and Electronic Parts

Precautions for preventing damage to electronic components from static electricity, including anti-static bag use.

Repairing or Replacing LSU

Specific notes for safe repair or replacement of the Laser Scanner Unit, including power disconnection and laser safety.

Handling OPC Drum, Transfer, and Developer Units

Guidelines for safely handling image-forming components like OPC drums and developer units to prevent contamination or damage.

Product Outline and Specifications

System Diagram

Illustrates the overall system architecture, showing machine models and connected options.

Option List

Details available optional equipment and their compatibility with different machine models.

Identification Seal Correspondence

Explains the meaning and location of identification seals on machine parts and options.

Basic Engine Specifications

Covers engine composition, speed (ppm), printable area, and first copy time for various models.

Scanner Section Specifications

Details scanner resolution, gradation, document table, and scan speed specifications.

Document Feeder Specifications

Outlines document feeder capabilities, paper handling, size detection, and supported paper types.

Paper Feed and Exit Section Specs

Covers paper capacities, types, sizes, and paper exit operations for different trays and bypass.

Operation Panel and Controller Specs

Details the operation panel display, keys, controller board architecture, and memory specifications.

Copy and Printer Functions

Describes various copy functions, resolution settings, and printer driver support for different OS.

Image Send and Power Specifications

Covers image send modes, file formats, and power source/consumption details.

Dimensions, Environment, and Weight

Provides physical dimensions, weight, occupied area, and ambient conditions for machine operation.

Consumable Parts Information

Supply System Table by Region

Lists consumable parts like toner, developer, and drums, with part numbers and life estimates per region.

Maintenance Parts List by Region

Details maintenance parts and their replacement intervals for different regions and models.

Environmental Conditions and Part Lifespan

Specifies operating conditions and expected lifespan for the photoconductor drum and developer.

Production Number Identification

Explains how to identify production date and lot numbers on toner cartridges and developer bags.

External Views and Internal Structures

External View of the Machine

Identifies and describes external components like connectors, handles, covers, and trays.

Internal View of Key Components

Shows internal parts such as toner cartridge, fusing unit, and photoconductive drum for service access.

Operation Panel Overview

Details the layout and function of the operation panel keys, display, and indicators.

Motors, Solenoids, and Clutches

Lists and describes motors, solenoids, and clutches responsible for mechanical movements in the machine.

Sensors and Switches

Identifies sensors and switches for detecting paper presence, status, temperature, and door openings.

Printed Wiring Boards (PWBs)

Lists the main PWBs and their functions, including control, scanning, and interface boards.

Cross Sectional Views

Provides detailed cross-sectional diagrams illustrating the path of paper and components within key sections.

Adjustments Procedures

General Adjustment Guidelines

Provides general instructions and sequence for performing machine adjustments, emphasizing necessity and order.

Adjustment Item List

Lists all adjustable items with associated job numbers, simulation codes, and adjustment types.

Process Section Adjustments

Details adjustments for the developing doctor gap, MG roller position, bias voltage, and grid bias.

Mechanism Section Adjustments

Covers adjustments for image position, distortion, magnification ratios, and off-center settings.

Image Density Adjustment

Describes the procedure for setting and adjusting copy image density for different modes.

Simulation Modes for Diagnostics

General Simulation Procedures

Explains how to enter simulation mode, navigate, and perform tests on machine components.

List of Simulation Codes

Provides a comprehensive list of simulation codes, their functions, and related sub-codes for diagnostics.

Detailed Simulation Descriptions

Explains the operation and purpose of various simulation modes for component testing and status checks.

Troubleshooting Error Codes

Error Code List

Lists all error codes with their corresponding trouble content and detection method for quick reference.

Error Code Details and Countermeasures

Provides detailed causes and recommended remedies for specific error codes, aiding in fault diagnosis.

Firmware Update Procedure

Preparation for Firmware Update

Lists necessary files and initial setup steps for updating the machine's firmware, including folder structure.

Install USB Driver Procedure

Step-by-step instructions for installing the required USB driver on the PC for firmware transfer.

Download Firmware to Machine

Guides the process of downloading firmware files to the machine via USB using the maintenance software.

Receive ROM Version Information

Explains how to check and confirm the machine's firmware version after the update process is complete.

Maintenance Procedures

Necessary Work for Maintenance

Outlines essential tasks like counter resets, toner density settings, and other checks before or after maintenance.

Maintenance Timing Display

Explains how maintenance timing is indicated based on component counters reaching set values.

Maintenance Parts List

Details parts requiring checking, cleaning, or replacement at specific usage intervals (75K, 150K, etc.).

Maintenance Display System

Describes how remaining life and status are displayed for toner, developer, and maintenance counters on the LCD.

Consumable Parts Replacement Notes

Provides specific notes for replacing toner and developer cartridges safely and correctly.

DV Seal Attachment Procedure

Illustrates the correct procedure for attaching DV side sheets and seals to the developer unit.

Disassembly and Assembly Procedures

Disassembly and Assembly Table

Provides a comprehensive table listing units, parts, and their contents for systematic disassembly.

High Voltage and Duplex Transport Section Disassembly

Details the steps for removing and disassembling the high voltage unit and duplex transport mechanisms.

Scanner Section Disassembly

Covers the process of removing and disassembling the scanner unit, including glass, mirrors, and lamps.

Fusing Section Disassembly

Provides detailed instructions for disassembling the fusing unit, heat roller, and associated components.

Paper Exit Section Disassembly

Guides the removal and disassembly of the paper exit section, including filters, fans, and paper path rollers.

PWB Section Disassembly

Explains how to remove and access the main control PWBs (MCU, Operation Panel) for servicing.

Optical Frame Unit and LSU Section Disassembly

Details the process for removing the optical frame unit and the Laser Scanner Unit (LSU).

Tray Paper Feed Section Disassembly

Covers the disassembly steps for the paper feed mechanisms in standard and high-speed paper trays.

Bypass Tray Section Disassembly

Guides the removal and disassembly of the bypass tray unit and its feeding components.

Power Section Disassembly

Details the steps for accessing and removing the power supply unit, HV PWB, and power switch.

Developing Section Disassembly

Covers the disassembly of the developing unit, including rollers, filters, toner supply, and doctor.

Process Section Disassembly

Provides instructions for disassembling the drum unit, main charger, cleaning blade, and separation pawl.

Other Components Disassembly

Outlines the disassembly of miscellaneous components like main motors and sensors.

Operational Descriptions

Operation Panel Operation

Describes how the operation panel's LCD and keys function for controlling the machine.

RSPF Section Operations

Explains the mechanism and operational flow of the Reversing Single Pass Feeder for document handling.

Scanner Section Operations

Details the optical system drive, scanning process, image signal A/D conversion, and zooming.

Manual Paper Feed Section Operations

Describes the mechanism and operation of the multi-purpose tray paper feed roller and separation roller.

Paper Registration Section Operations

Explains the function of the resist rollers in synchronizing paper timing with image transfer.

Paper Feed Tray Section Operations

Details paper feeding mechanisms for standard and high-speed trays, including lifting, size detection, and pickup.

Paper Exit Section Operations

Describes the paper exit path, rollers, and switchback operation for duplex mode.

Duplex Section Operations

Explains the operational flow and paper transport in the duplex unit for D models, driven by the duplex motor.

OPC Drum Section Operations

Details the charging, image formation, and cleaning process of the OPC drum by laser and main charger.

Toner Supply Section Operations

Describes how toner is transported from the cartridge to the developing unit via a screw and motor.

Developing Section Operations

Explains the process of image conversion using toner and the function of developing rollers and filters.

Transfer Section Operations

Details the toner transfer process from OPC drum to paper and the function of the discharge plate.

Fusing Section Operations

Describes the heating, pressure, and temperature control mechanisms for fusing toner onto paper using heat and pressure rollers.

Fan and Filter Section Operations

Identifies the fans for cooling the developing, fusing, and power supply sections, and the ozone filter.

Electrical Section Diagrams

System Block Diagrams

Provides visual representations of the machine's electrical system architecture for 20/23 cpm and 26/31 cpm models.

Power Line Diagrams

Illustrates the AC and DC power distribution paths and voltage conversions within the machine's power supply.

Actual Wiring Charts

Detailed wiring connection charts for fans, sensors, motors, and clutches to the MCU PWB.

DC, HV, DV Wiring Diagrams

Shows the specific wiring diagrams for the DC power supply, High Voltage unit, and Developing unit.

Scanner Wiring Diagrams

Details the electrical connections for the scanner assembly, including CCD, lamps, and motors.

AC Power Supply Wiring

Illustrates the wiring for the AC power supply unit, including switches and thermostats.

PWB Wiring Diagrams

Provides detailed wiring diagrams for various PWBs like MCU, LSU, OPE, and NNB, showing connector pin assignments.

Signal List for Electrical Components

Signal Name and Function Mapping

Comprehensive list of signal names, types, functions, connector levels, pin assignments, and PWB mapping.

Service Web Page Functions

General Overview of Web Page Functions

Introduces the hidden web page functions available exclusively for serviceman use, requiring AR-NB7 installation.

Device Cloning Operation

Explains how to export and import machine settings via XML format for efficient configuration copying.

Tool List for Maintenance

Required Tools and Part Codes

Lists specific tools, test charts, greases, and their corresponding part codes necessary for maintenance.

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