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Sharp R-3E54

Sharp R-3E54
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R-3A54
R-2CC”
SHARP
SERVICE MANUAL
S4202R3A54PJ/
MICXOWAVE OVEN
MODELS
R-3A54
Photo R-3A54
R-3E54
In interests of user-safety the oven should be restored to its original
condition and only manufacturer original spare parts must be used.
(RD16101 U)
TABLE OF CONTENTS
Page
GENERAL
IMPORTANT INFORMATION
......................................................................................................
1
CAUTION, MICROWAVE
RADIATION,WARNING
......................................................................................
1
PRODUCT
SPECIFICATIONS
.........................................................................................................................
2
APPEARANCE
VIEW
........................................................................................................................................
3
OPERATION SEQUENCE
.................................................................................................................................
4
FUNCTION
OF
IMPORTANT COMPONENTS
...............................................................................
......................................................................................................................................
...?
............. 5
SERVICING
............. 7
TEST PROCEDURE
...........................................................................................................................................
9
TOUCH
CONTROL
ASSEMBLY ..................................................................................................................
17
COMPONENT
REPLACEMENT AND ADJUSTMENT
PROCEDURE
.....................................................
22
MICROWAVE
MEASUREMENT
/ WIRING DIAGRAM
.....................................................................
..!..
.........................................
28
.......................................................................................................................................
29
PICTORIAL DIAGRAM
.
..................................................................................................................................
30
CONTROL PANEL
CIRCUIT
.........................................................................................................................
31
PRlN-I-ED WIRING
DIAGRAM
.....................................................................................................................
32
PARTS LIST
....................................................................................................................................................
33
PACKlNG
AND ACCESSORIES
...................................................................................................................
38
SHARP CORPORATION
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Sharp R-3E54 Specifications

General IconGeneral
BrandSharp
ModelR-3E54
CategoryMicrowave Oven
LanguageEnglish

Summary

General Important Information

Caution, Microwave Radiation

Safety precautions regarding microwave energy exposure during servicing.

Warning

Essential safety checks before operating the microwave oven.

Product Specifications

Power Requirements and Consumption

Details on electrical input, voltage, and power usage.

Performance Specifications

Includes power output, dimensions, and control features.

General Information

Appliance Earthing Warning

Critical safety instruction for proper grounding of the appliance.

Appearance View and Controls

Touch Control Panel Overview

Identification and layout of all control panel buttons and displays.

Instant Action and Auto Cook Functions

Description of pre-programmed cooking modes and selections.

Number, Power, and Timer Controls

Input methods for time, weight, and microwave power levels.

Start, Stop, and Defrost Controls

Operation of start, stop, clear, and defrost functions.

Operating Sequence

Oven Operation States

Conditions for OFF, cooking, and door open states.

Microwave Cooking Modes

Procedures for High and variable power cooking levels.

Power Level Settings

Details on how medium power levels are achieved via timed cycles.

Function of Important Components

Door Interlock and Safety Switches

Operation of door switches and monitor switch for safety.

High Voltage System Components

Function of asymmetric rectifier, fuse, and thermal cut-out.

Door Open Mechanism

Mechanical operation of the door latch and opening system.

Function of Important Components (Continued)

Thermal Cut-Out Protection

Oven thermal cut-out function for preventing overheating.

Motor Functions

Role of the turntable and fan motors in operation.

Servicing and Troubleshooting

Service Personnel Safety

Crucial warnings and precautions for technicians.

Pre-Service Checks (3 D Checks)

Essential safety steps before performing any service work.

Troubleshooting Guide Introduction

General approach to diagnosing oven problems.

High-Voltage Capacitor Discharge

Critical safety procedure for discharging the HV capacitor.

Test Procedures Overview

Troubleshooting Table

Guide to diagnosing issues based on observed conditions.

Component Testing - Magnetron and Output

Magnetron Test Procedures

Steps to test the magnetron for continuity and shorts.

Microwave Output Power Test (2 L Load)

Method to measure microwave power using a 2-litre water load.

Output Power Calculation Formula

Formula for calculating microwave output power from temperature rise.

Component Testing - Microwave Output

Microwave Output Power Test (1 L Load)

Method to measure microwave power using a 1-litre water load.

1-Litre Load Measurement Conditions

Specific requirements for the 1-litre water load test.

Component Testing - Electrical Safety

Thermal Cut-Out and Resistor Tests

Procedures for testing thermal cut-outs and monitor resistors.

Motor Winding Resistance Test

Testing fan and turntable motor windings for continuity.

Component Testing - Controls and Fuses

Live Motor Winding Test

Testing motor windings with the oven powered on.

Blown Fuse M8 A Troubleshooting

Diagnosing and resolving issues related to fuse M8A.

Touch Control Panel Diagnosis

Identifying faults in key unit and control unit components.

Component Testing - Control Unit and Relays

Control Unit Symptom Analysis

Detailed symptoms indicating control unit failure.

Relay Operation Test

Procedures for testing RY1 and RY2 relay functions.

Printed Wiring Board Troubleshooting

Open Foil Pattern Repair

Procedures for repairing open foil patterns on the PWB.

Touch Control Panel Assembly

Outline of Touch Control Panel

Overview of the touch control panel's architecture and units.

Key Unit Functionality

Description of the key unit's role and signal generation.

Control Unit Functions

Explanation of the control unit's circuits and their purposes.

LSI (IZA415 DR) Description

Pin Functions (1-4)

Details on LSI pins for digit selection and segment data.

Pin Functions (5-10)

Details on LSI pins for segment data and key strobe signals.

LSI (IZA415 DR) Description (Continued)

Pin Functions (11-20)

Details on LSI pins for segment data, touch keys, and sync signals.

Pin Functions (21-26)

Details on LSI pins for power, ground, and door sensing.

LSI (IZA415 DR) Description (Continued)

Pin Functions (27-33)

Details on LSI pins for Vc, reset, clock, and unused terminals.

Pin Functions (34-42)

Details on LSI pins for driving signals and digit selection.

Servicing Precautions

Handling Electronic Components

Guidelines for safely handling sensitive electronic parts like CMOS LSI.

Touch Control Panel Servicing

Procedures and cautions for servicing the touch control panel.

Component Replacement and Adjustment

General Safety and Pre-Checks

Warnings and initial checks before component work.

Outer Case Removal Procedure

Step-by-step instructions for removing the oven's outer casing.

High Voltage Component Removal

Procedures for removing HV capacitor and rectifier.

Power Transformer Removal

Steps to safely remove and replace the power transformer.

Component Replacement - Magnetron and Panel

Magnetron Removal and Caution

Procedure for removing the magnetron with safety warnings.

Control Panel Replacement

Steps for replacing the control panel assembly and installation.

Lamp Socket and Connector Removal

Procedures for removing lamp socket and positive lock connectors.

Fan Motor Replacement

Fan Motor Removal Process

Steps and cautions for removing the fan motor.

Fan Motor Installation Process

Steps and cautions for installing the fan motor.

Door Adjustment and Disassembly

Door Alignment Adjustment

Procedure for adjusting the oven door for proper closure.

Door Assembly Disassembly

Steps to take the oven door apart for component replacement.

Microwave Measurement

Radiation Leakage Test Requirement

Safety standard for microwave emission levels.

Leakage Test Preparation

Steps for preparing the oven and test equipment for leakage measurement.

Schematics

Oven Schematic - OFF Condition

Electrical diagram showing oven circuits when powered off.

Oven Schematic - ON Condition

Electrical diagram showing oven circuits during operation.

Pictorial Diagram

Wiring Pictorial Diagram

Visual representation of the oven's wiring layout.

Control Panel Circuit Diagram

Detailed Control Panel Circuit

Schematic illustrating the control panel's internal circuitry.

Printed Wiring Board Layout

Printed Wiring Board Component Layout

Diagram showing component placement on the PWB.

Parts List - Electrical and Cabinet

Electrical Components List

Catalogue of electrical parts with part numbers and descriptions.

Cabinet Components List

Catalogue of structural and cabinet parts.

Parts List - Control Panel

Control Panel Components List

Catalogue of parts specific to the control panel assembly.

Parts List - Miscellaneous and Ordering

Miscellaneous Parts List

Listing of miscellaneous items, manuals, and hardware.

How to Order Replacement Parts

Instructions for correctly ordering replacement components.

Cabinet and Oven Parts Diagram

Exploded View of Cabinet Parts

Diagram showing assembly of external and internal cabinet components.

Control Panel Parts Diagram

Exploded View of Control Panel

Diagram illustrating the assembly of control panel components.

Door Parts Diagram

Exploded View of Door Components

Diagram showing the assembly of oven door parts.

Miscellaneous and Packing

Miscellaneous Items Illustration

Visual guide to various miscellaneous parts included with the oven.

Packing and Accessories

Contents of the packaging and included accessories for the user.

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