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SHERCO
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250 SE-R
SHERCO 250 SE-R User Manual
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F
O
R
E
W
O
R
D
This manual is prima
rily
intende
d for qualified mechanics working in a properly equipped
workshop.
A solid knowledge of mechan
ics and the specific SHERCO tools for the 250 SE-R and
300 SE-R engines are required to
perform the various operations.
This
workshop
manual
com
plements
the
SHERCO
2
50
SE-R
and
300
SE
-R
user manual
5
7
Table of Contents
Table of Contents
5
Technical Specification
5
Foreword
6
Tools List 250-300 Se
7
Technical Specification Engine
8
Carburetor
8
Cycle Part
9
Standard Adjustment Fork
10
Shock Absorber
11
Operations Requiring Disassembly or Not Engine
12
Removing the Engine
13
Reassembling the Engine in the Frame
13
Dismantling the Engine
14
Gear Box Drainage
14
Removing the Pinion and Selector
14
Removing the Cylinder Head / the Cylinder / the Piston
15
Removing the Clutch Housing
16
Removing the Pressure Plate and Discs
17
Remove the Electric Starter
17
Removing the Primary Transmission
18
Removing the Primary Transmission
19
Removing the Torque Limiter and the Starter Drive
19
Removing the Ignition
20
Intake Pipe and Valve Box
20
Remove the Gear Selection
21
Removing the Connecting Rod Assembly
22
Connecting Rod Assembly
22
Checking Engine Components
23
Balance Weight, Checking the External Dimensions
23
Radial Play of the Connecting Rod Head
23
Checking the Crankshaft Run out
23
Piston
24
Gap Spacing
24
Piston Pin Check
24
Checking the Wear Condition of the Cylinder
24
Functional Check
25
Valve Stop Learning after Cylinder Reassembly
28
Valve Box Intake Pipe Sleeve
28
Clutch
29
Gearbox
29
Reassembling the Engine
31
Assembling the Half Crankcases
31
Reassembling the Engine
32
Gear Selection Mechanism
32
Primary Transmission and Clutch
33
Clutch Discs, Pressure Plate
34
Clutch Housing
34
Piston and Cylinder
35
Squish Table
36
Cylinder Head
36
Valve Box and Intake Pipe
37
Gearbox Output Pinion
37
Starter Drive Assembly
37
Mounting the Ignition and Its Cover
38
Mounting the Electric Starter
38
Synerject ) Injection System Instruction Manual
39
Synerject System
39
Description Exxodiag Diagnostic
39
Diagnostic Tool Kit Contents
40
Installation of the Diagnostic Tool
40
Presentation of the Sofware
44
Connection with Keyless System
44
Software Settings: Configuration Menu
46
Update Menu and Synchronization
47
Using the Software
49
Identification
49
Reading the Default Codes
50
Erasing Default Codes
52
Test the Actuators
53
Updating the ECU
55
Screen Printing Function
57
Torques Table
58
Carburetor Adjustement Table
59
SE 250-Carburetor Adjustments Table
59
SE 300-Carburetor Adjustments Table
60
Checking the Load Circuit
61
Static Control Value
61
Dynamic Control Values
61
T° Sensor, Engine Rpm Sensor, High Voltage Coil
62
Wiring Diagram
63
Main Harness
63
Standard Lights Harness
64
Racing Lights Harness
65
Accessories Harness
66
4
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SHERCO 250 SE-R Specifications
General
Brand
SHERCO
Model
250 SE-R
Category
Motorcycle
Language
English
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