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SHERCO 125 User Manual

SHERCO 125
58 pages
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Table of Contents

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SHERCO 125 Specifications

General IconGeneral
StarterKick starter
Bore x Stroke54 mm x 54.5 mm
Cooling SystemLiquid
Transmission6-speed
Front BrakeDisc
Rear BrakeDisc
Displacement124.8 cc

Summary

FOREWORD

SPECIAL TOOLS REQUIRED

TECHNICAL DATA

CHASSIS

Front End Maintenance

Procedures for changing wheel bearings and brake discs.

Shock Absorber Settings

Factory settings and specifications for the rear shock absorber.

Fork Servicing

Detailed steps for servicing the front fork, including oil changes.

Rear End Maintenance

Procedures for changing rear wheel bearings and swingarm components.

ENGINE REMOVAL/FITTING

Engine Removal

Steps to safely remove the engine from the motorcycle frame.

Engine Fitting

Steps for reinstalling the engine into the motorcycle frame.

ENGINE DISASSEMBLING

Gearbox Draining and Front Sprocket

Procedures for draining gearbox oil and removing the front sprocket.

Top-End Disassembly

Steps to disassemble the cylinder head and piston assembly.

Reeds Valve and Clutch Cover

Procedures for removing the reeds valve and clutch cover.

Coolant Pump Disassembly

Steps to disassemble the engine's coolant pump.

Clutch and Primary Drive Removal

Steps to remove the clutch and primary drive components.

Kickstarter and Shifting Mechanism

Procedures for removing kickstarter shaft and shifting mechanism.

Left Side and Ignition Removal

Steps for disassembling the left engine side and removing the ignition.

Crankcase Splitting

Detailed procedure for splitting the engine crankcases.

Gearbox Removal

Steps to remove the gearbox assembly.

Selector Fork-Drum Assembly

Procedure to disassemble the selector fork and drum assembly.

ENGINE PARTS CHECK

Crankshaft Checks

Procedures for removing, measuring, and checking the crankshaft.

Piston and Ring Checks

Inspecting piston for wear and checking ring end gap.

Cylinder and Reeds Valve Checks

Assessing cylinder wear and checking reeds valve condition.

Clutch and Disc Checks

Inspecting clutch components and measuring disc thickness.

Gearbox Shafts Inspection

Checking gearbox shafts, gears, coupling dogs, and fork grooves.

ENGINE ASSEMBLING

Gearbox Assembly

Step-by-step guide for assembling the gearbox.

Crankcase Coupling

Procedure for coupling the engine crankcases together.

Left Hand Side Assembly

Reassembling the left side of the engine, including ignition.

Right Hand Side Assembly

Reassembling the right side of the engine, including clutch.

Top-End Assembly

Steps for assembling the cylinder, piston, and cylinder head.

Squish Check

Measuring piston-to-combustion chamber clearance.

Reed Valve and Output Sprocket

Fitting the reed valve and the gearbox output sprocket.

TIGHTENING TORQUES

ELECTRICAL

Electric Components Overview

Identification of major electrical components on the motorcycle.

CDI and Voltage Regulator

Information and specifications for CDI and voltage regulator.

Temperature Sensor and Ventilator

Testing and checking the temperature sensor and cooling fan.

Injector, MAP, and Fuel Pump

Specifications and testing for injectors, MAP sensor, and fuel pump.

Reset TPS Procedure

Steps to reset the Throttle Position Sensor (TPS).

Wiring Diagram

Comprehensive wiring diagram for the motorcycle's electrical system.

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