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SHERCO 300 SE FACTORY User Manual

SHERCO 300 SE FACTORY
67 pages
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Table of Contents

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SHERCO 300 SE FACTORY Specifications

General IconGeneral
Displacement293.14 cc
Fuel SystemElectronic fuel injection
Transmission6-speed
Front Brake260 mm disc
Rear Brake220 mm disc
Seat Height950 mm
Fuel Tank Capacity9.5 liters
Weight105 kg (dry)
Bore x Stroke72 mm x 72 mm
Wheelbase1480 mm
Cooling SystemLiquid-cooled
Front Suspension48 mm
ClutchHydraulic, multi-disc in oil bath

Summary

Standard Adjustment

Fork Adjustment Settings

Factory and racing settings for compression, rebound, spring stiffness, and oil levels.

Shock Absorber Adjustment Settings

Factory and racing settings for low/high-speed compression, rebound, and spring stiffness.

Engine Removal and Reinstallation

Removing the Engine

Step-by-step instructions and warnings for detaching the engine from the motorcycle frame.

Reassembling the Engine in the Frame

Procedures and torque values for reinstalling the engine into the motorcycle frame.

Dismantling the Engine

Removing Cylinder Head, Cylinder, and Piston

Detailed steps for removing the cylinder head, cylinder, and piston assembly.

Removing the Clutch Housing

Procedures for removing the clutch housing, including screws and gaskets.

Removing Pressure Plate and Discs

Steps to loosen screws, remove springs, cups, and clutch plates.

Removing the Primary Transmission

Steps for locking the pinion, unscrewing the nut, and removing the transmission components.

Removing the Gear Selection Mechanism

Steps to remove gearbox lubrication tube, set ring, shift forks, and selection cylinder.

Removing the Connecting Rod Assembly

Instructions for removing the connecting rod assembly and cleaning parts.

Checking Engine Components

Connecting Rod Head Radial Play Check

Procedure to check radial play of the connecting rod head using a dial gauge.

Crankshaft Run Out Check

Method to measure the lateral play of the connecting rod head to check crankshaft run out.

Functional Check of Components

Cleaning, inspecting for notches, checking play, and replacing gaskets for various parts.

Reassembling the Engine

Assembling Half Crankcases

Steps for assembling the engine half crankcases, including lubrication and screw tightening.

Primary Transmission and Clutch Reassembly

Procedures for greasing seals, fitting components, and tightening nuts for primary transmission and clutch.

Piston and Cylinder Reassembly

Instructions for oiling parts, threading needle bearing, positioning piston, and installing cylinder.

Synerject Injection System Manual

Installing the Diagnostic Tool Software

Step-by-step guide for installing the diagnostic software and drivers.

Using the Synerject Software

Reading Default Codes

Procedure to read and display system default codes, identifying failures.

Erasing Default Codes

Steps to clear default codes from the system after diagnosis.

Testing System Actuators

Performing tests on system components like ignition coil, fan, and exhaust valve.

Updating the ECU

Downloading and applying ECU updates or calibration files for the injection mapping.

Torques Table

Checking the Load Circuit

Wiring Diagram

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