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SHERCO ST 300 User Manual

SHERCO ST 300
51 pages
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ST SERIES

Table of Contents

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SHERCO ST 300 Specifications

General IconGeneral
Fuel SystemCarburetor
Rear SuspensionMonoshock
Engine Type2-stroke
Cooling SystemLiquid
Gearbox5 speed
Front BrakeDisc
Rear BrakeDisc
Bore x Stroke79 x 60 mm
Fuel Capacity2.4 L

Summary

ENGINE TECHNICAL SHEET

CYCLE PARTS TECHNICAL SHEET

ENGINE REMOVAL / ASSEMBLY

Engine Removal Procedure

Steps and warnings for removing the engine from the chassis.

DISASSEMBLY OF THE ENGINE

Cylinder Head, Cylinder, and Piston Removal

Procedure for removing the cylinder head, cylinder, and piston.

Clutch Cover and Clutch Removal

Steps for removing the clutch cover and clutch components.

Clutch, Primary Gear, and Kick Axle Removal

Procedures for removing clutch/primary gear and kick axle.

Stator and Crankcase Separation

Steps for removing the stator and separating crankcases.

Gearbox Removal

Procedure for removing the gearbox assembly.

Connecting Rod Assembly Removal

Procedure for removing the crankshaft and connecting rod assembly.

ENGINE ELEMENT CONTROL

Piston and Ring Checks

Checks for piston condition, ring end gap, and pin control.

Cylinder Wear Condition Check

Measuring cylinder bore and detecting wear.

Clutch

Checks for wear on clutch components like stopper, shaft, levers, and hub.

Connecting Rod Clearance Checks

Checks for radial and end side clearance of connecting rod.

Piston Pin Control

Procedures for checking piston pin diameter and bore.

Crankshaft Runout Control

Procedure for checking crankshaft runout.

ENGINE REASSEMBLY

TIGHTENING TORQUES

Torque Specifications Table

Comprehensive list of tightening torque values for various components.

ELECTRICAL PART

CABLE SCHEMATICS

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