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SIMOTICS M-1PH8
Siemens SIMOTICS M-1PH8 User Manual
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V
Vibration limits, 35
Vibration response of the system, 62
Vibration severity, 62
Vibration values, 89
Voltage, 81
Voltage at the motor terminals, 83, 92
Voltage via the converter, 83, 92
W
Water drain hole, 44, 59
Water drainage hole, 58
Index
SIMOTICS M-1PH8 1PH818., 1PH822.
196
Operating Instructions 07/2016
195
197
Table of Contents
Table of Contents
5
1 Introduction
11
2 Safety Information
13
Information for the Nominated Person in Control of the Electrical Installation
13
The Five Safety Rules
13
Qualified Personnel
14
Safe Handling
14
Working on Machines with Permanent Magnets
16
Electrostatic Sensitive Devices
18
Interference Immunity
19
Interference Voltages When Operating the Converter
19
Electromagnetic Fields When Operating Electrical Power Engineering Installations
19
3 Description
21
Figure 3-1 Schematic Layout of Rating Plate
21
Table 3-1 Elements on the Rating Plate
22
Table 3-2 Machine Design
23
Table 3-3 Types of Construction
24
Table 3-4 Technical Data of the Holding Brake
26
Table 3-5 Roller Bearing Versions
27
Table 3-6 Minimum Radial Forces
27
4 Preparations for Use
29
Safety-Related Aspects to Consider When Configuring the Plant
29
Observing the Operating Mode
29
Cooling Water Quality for Water-Cooled Motors
29
Table 4-1 Cooling Water Specification
29
Ensuring Cooling
30
Figure 4-1 Air Guidance from the de to the NDE (Schematic Representation, Types 1PH818. and 1PH822.)
31
Figure 4-2 Bypass for 1PH822. for IP23
31
Table 4-2 Pressure Drop in Motors with Pipe Connection
32
Figure 4-3 Air Guidance from the NDE to the de (Schematic Representation, Type 1PH828.) for IP55
32
Interlock Circuit for the External Fan
33
Interlock Circuit for Anti-Condensation Heating (Option)
33
Thermal Motor Protection
33
Overheating During Periodic Duty
34
Noise Emissions
34
Rotational Speed Limit Values
35
System-Inherent Frequencies
35
Torsional Loading of the Drive Train Due to Faults in the Electrical Supply
35
Transport and Storage
36
Checking the Delivery
36
Lifting and Transportation
36
Figure 4-4 Lifting the Machine (Schematic Representation)
38
Table 4-3 Tightening Torque and Preloading Force for Axially Fixing the Rotor
39
Figure 4-5 Rotor Shipping Brace
39
Transporting a Force-Ventilated Motor that Has Already Been in Operation
40
Transporting a Water-Cooled Motor that Has Already Been in Operation
40
Transporting the Machine Set
41
Storage
41
Attaching the Rotor Shipping Brace Prior to Storage
43
Long-Term Storage
43
Protect the Cooling Water System of Water-Cooled Motors
45
Protection against Corrosion
45
Converter Operation
46
Connecting to a Converter
46
Insulated Bearings for Converter Operation
46
Figure 4-6 Schematic Representation of a Single Drive
47
5 Mounting
49
Preparing for Installation
49
Requirements for Installation
49
Insulation Resistance and Polarization Index
50
Testing the Insulation Resistance and Polarization Index
50
Table 5-1 Stator Winding Insulation Resistance at 40° C
51
Prepare the Mounting Surfaces (IM B3)
53
Prepare the Mounting Surfaces (Flange Mounting)
53
Lift the Machine to Where It will be Mounted and Position It
53
Preconditions for Correct Alignment and Secure Attachment
53
Checking the Load Handling Attachments
53
Removing Anti-Corrosion Protection
54
Mounting the Output Elements
55
Figure 5-1 Balancing Type on the Drive-End Side
55
Lifting and Transporting the Machine
56
Open the Condensation Water Drain Holes (Water-Cooled Motor)
58
Figure 5-2 Water Drain Holes
58
Open Condensation Drain Holes (Air-Cooled Motor, L12)
59
Figure 5-3 Water Drain Holes, for Types 1PH818., 1PH822
59
Putting the Machine down
60
Roughly Aligning the Machine
60
Installing the Machine
60
Selecting Fixing Screws
61
Preconditions for Smooth, Vibration-Free Operation
61
Vibration Severity
62
Table 5-2 Maximum Permitted Radial Vibration Severity
62
Table 5-3 Maximum Permitted Axial Vibration Severity
62
Aligning to the Driven Machine
63
Figure 5-4 Max. Permissible Vibration Velocity, Taking into Account the Vibration Displacement and Vibration Acceleration
63
Table 5-4 Permissible Deviations When Aligning the Motor
64
Figure 5-5 Aligning the Motor
64
Mounting the Motor
65
Connecting the Cooling Water Supply
65
Table 5-5 Rate of Flow and Pressure Drop
66
6 Electrical Connection
67
Safety Instructions Relating to the Electrical Connection
67
Preparation
68
Selecting Cables
68
Connect up the Ground Conductor
68
Figure 6-1 Terminal Lug for the Grounding Conductor for a Force-Ventilated Motor
68
Connecting
69
Circuit Diagram
69
Terminal Designation
69
Table 6-1 Terminal Designations Using the 1U1-1 as an Example
69
Figure 6-2 Terminal Lug for the Grounding Conductor for a Water-Cooled Motor
69
Laying Cables
70
Electrical Connection Data
70
Connection with Cable Lugs
71
Table 6-2 Data for Electrical Connection
71
Connecting Aluminum Conductors
73
Stepless Mating Face for the Seal in the Terminal Box Cover
73
Performing Connection Operations
74
Internal Equipotential Bonding
74
Auxiliary Circuits
75
Selecting Cables
75
Connecting an External Fan
75
Connecting an External Fan (Type 1PH818., 1PH822.)
77
Connection Values of the External Fan (Option L03)
77
Figure 6-3 External Fan Terminal Box (Schematic Representation)
77
Connecting the Speed Encoder
78
Figure 6-4 Detailed View: Plug-In Connection
78
Connect the Holding Brake
79
Figure 6-5 Sensor Module Mounted on the Terminal Box
79
Connecting the Temperature Sensor
80
Connecting to a Converter
80
Converter Operation on a Grounded Network
81
7 Commissioning
83
Magnetic Field When the Brake Is Open
84
Insulation Resistance and Polarization Index
85
Checks to be Carried out Prior to Commissioning
85
Perform a Test Run with the Water-Cooled Motor
87
Switching on
88
Test Run
88
Set Values for Monitoring the Bearing Temperature (Optional)
89
Table 7-1 Set Values for Monitoring the Bearing Temperatures before Commissioning
89
Table 7-2 Set Values for Monitoring the Bearing Temperatures
90
8 Operation
91
Safety Guidelines in Operation
91
Do Not Operate Water-Cooled Motors Without Cooling Water
93
Switching on the Machine
94
Switching off Water-Cooled Motors
94
Switching off Force-Ventilated Motors
94
Switching on Again after an Emergency Switching-Off
95
Stoppages
95
Avoidance of Damage to Roller Bearings During Stoppages
95
Decommissioning the Machine
96
Re-Commissioning the Machine
96
Faults
96
Inspections in the Event of Faults
96
Electrical Faults at Force-Ventilated Motors
97
Electrical Faults at Water-Cooled Motors
97
Table 8-1 Electrical Faults
97
Mechanical Faults
98
Table 8-2 Electrical Faults
98
Table 8-3 Mechanical Faults
98
Rolling-Contact Bearing Faults
99
Holding Brake Faults
99
Table 8-4 Roller Bearing Faults
99
9 Maintenance
101
Observe the Operating Instructions of the Components
101
Inspection and Maintenance
101
Inspections in the Event of Faults
102
Initial Inspection
103
Main Inspection
103
Table 9-1 Checks after Installation or Repair
103
Regreasing Intervals
104
Changing Bearings When Using Permanently Lubricated Rolling-Contact Bearings
104
Maintenance
104
Measuring the Insulation Resistance During the Course of Maintenance Work
104
Maintenance Intervals
105
Rolling-Contact Bearings
105
Lubrication
105
Table 9-2 Maintenance Measures
105
Table 9-3 Criteria for Selecting Roller Bearing Greases
106
Table 9-4 Roller Bearing Greases for Vertical and Horizontal Types of Construction
107
Table 9-5 Alternative Greases with NLGI Class 2 for Motors with a Horizontal Type of Construction
107
Table 9-6 Grease for the "Performance" Version
108
Cleaning the Spent Grease Chamber
110
Figure 9-1 Flat Grease Nipples and , Schematic Representation for Types 1PH818. and 1PH822
110
Maintaining the Cooling Water System
111
Servicing the External Fan
112
Maintaining Terminal Boxes
113
Repair
114
Screws with Precote Coating
114
Removing and Installing the Protecting Ring
114
Removing and Mounting the External Fan
115
Figure 9-2 Fitting the Protecting Ring
115
Connecting the Speed Encoder
116
Figure 9-3 Unscrewing the External Fan (1PH818., 1PH822.)
116
Replacing the DRIVE-Cliq Interface (Encoder Module)
117
Figure 9-4 Electrical Connection of the Speed Sensor
117
Touch up any Damaged Paintwork
118
10 Spare Parts
119
Ordering Data
119
Spare Parts Kits
119
Holding Brake
120
Ordering Spare Parts Via the Internet
120
Anti-Condensation Heating
120
Water-Cooled Motor
121
Water-Cooled Motor, Complete
121
Table 10-1 Motor, Complete
121
Figure 10-1 Schematic Diagram of Motor (Complete)
121
Figure 10-4 Terminal Box
121
Force-Ventilated Motor
122
Force-Ventilated Motor, Complete
122
Table 10-2 Motor, Complete
122
Figure 10-2 Schematic Representation of the Motor, Complete
122
External Fan
123
External Fan (Option L75)
123
Figure 10-3 Spare Parts for External Fan (Type 1PH818., 1PH822.)
123
Terminal Box
124
Speed Encoder (Type 1PH818., 1PH822.)
125
Figure 10-5 Speed Encoder
125
11 Disposal
127
Rohs - Restricting the Use of Certain Hazardous Substances
127
Preparing for Disassembly
127
Working on Machines with Permanent Magnets
127
Disposing of Permanent Magnets
128
Disposal of Components
129
Service and Support
131
Technical Specifications
133
Tightening Torques for Screw and Bolt Connections
133
Quality Documents
135
Additional Documents
137
Reader Notes on the Operating Instructions of the Holding Brake
137
Operating Instructions, Holding Brake
139
Operating Instructions of the EC External Fan
163
Operation with 100 % Speed / Alternatively Speed Control by Specification Signal
166
Default Chapter
167
Index
167
1 General Notes
168
Validity
168
Structure of the Assembly Instructions
168
Target Group
168
Exclusion of Liability
168
Copyright
168
2 Safety Instructions
169
Intended Use
169
Improper Use
169
Explanations of Symbols
169
Product Safety
170
Requirements Placed on the Personnel / Due Diligence
170
Work on the Device
170
Modifications / Interventions in the Device
171
Operator's Obligation of Diligence
171
Employment of External Personnel
171
3 Product Overview
172
Operational Area
172
Functional Description
172
Rating Plate
173
Criteria for Long Service Life
173
Note on the Erp Directive
174
Transport, Storage
174
Disposal / Recycling
174
4 Mounting
175
General Notes
175
Mounting of Centrifugal Fans, GR Design
176
Mounting Filter Unit
176
Connection Lead & Terminal Box
177
Assembly in a Humid Atmosphere
178
Motorheating
178
5 Electrical Installation
179
Safety Precautions
179
Connecting to the Terminal Box
179
EMC-Compatible Installation of Control Lines
180
Mains Connection
180
Line Voltage
180
Required Quality Attributes for the Mains Voltage
180
Operating in IT-System
181
Residual-Current-Operated Protective Device
181
Motor Protection
181
Operation with 100 % Speed / Alternatively Speed Control by Specification Signal
181
Voltage Supply "10 V DC
183
Relay Output "K1" for Fault Indication
183
MODBUS (RS-485) Interface
183
Potential at Control Voltage Connections
183
6 Start-Up
184
Prerequisites for Commissioning
184
7 Diagnostic
185
Trouble Shooting
185
Status out with Flash Code
186
8 Service Work
186
Repairs / Maintenance
186
Cleaning
187
9 Enclosure
187
Technical Data
187
Connection Diagram
189
EC Declaration of Incorporation
190
Index
191
Manufacturer Reference
192
Service Information
192
Other manuals for Siemens SIMOTICS M-1PH8
Configuration Manual
266 pages
Manual
138 pages
Commissioning Instructions
126 pages
4
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Siemens SIMOTICS M-1PH8 Specifications
General
Brand
Siemens
Model
SIMOTICS M-1PH8
Category
Engine
Language
English
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