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Siemens SIMOTION D410 Series

Siemens SIMOTION D410 Series
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SIMOTION D410
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SIMOTION
SIMOTION D410
Commissioning Manual
Valid for SIMOTION D410 DP and D410 PN
02/2012
Preface
Description
1
Commissioning (hardware)
2
Parameter assignment /
addressing
3
Commissioning (software)
4
Maintenance and service
5
Diagnostics data
6
Configuring drive-related
I/Os (without symbolic
assignment)
A
Standards and approvals
B
ESD guidelines
C

Table of Contents

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Siemens SIMOTION D410 Series Specifications

General IconGeneral
BrandSiemens
ModelSIMOTION D410 Series
CategoryController
LanguageEnglish

Summary

Description

1.1 System overview

Overview of SIMOTION D, its applications, and integration into automation systems.

1.2 System components

Lists interfaces and components SIMOTION D410 uses for communication.

1.3 SIMOTION D410 DP display

View

Shows interfaces and front elements of the SIMOTION D410 DP unit.

Interfaces

Describes the interfaces of the SIMOTION D410 DP.

1.4 SIMOTION D410 PN display

View

Illustrates interfaces and front elements of the SIMOTION D410 PN unit.

Interfaces

Details the interfaces of the SIMOTION D410 PN.

1.5 The CompactFlash card

CompactFlash Card

Shows information on the nameplate of the CompactFlash Card (CF card).

1.6 Licensing

SIMOTION D410 licensing

Explains licensing requirements for SIMOTION D410 runtime functions.

1.7 Safety information

Safety information

Provides crucial safety notes to observe when working with SIMOTION D410 components.

Commissioning (hardware)

2.1 Prerequisites for commissioning

Lists the requirements for commissioning the SIMOTION D410 system.

2.2 Inserting the Compact Flash card

Details the procedure for correctly inserting the CompactFlash card into the SIMOTION D410.

2.3 Switching on the power supply

Guides on checking the system and safely switching on the power supply.

2.4 RESET button

Performing a reset operation

Explains how to perform a system reset using the RESET button.

2.5 User memory concept

2.5.1 SIMOTION D410 memory model

Provides an overview of the SIMOTION D410 memory architecture and data storage.

2.5.2 Properties of the user memories

Details the non-volatile data types and their content within SIMOTION devices.

2.5.3 Operator actions and their impact on user memory

Explains how operator actions affect user memory in the SIMOTION D410.

Backing up non-volatile SIMOTION data

Backing up non-volatile SIMOTION data

Details options for backing up non-volatile SIMOTION data to the CompactFlash Card.

Reloading non-volatile SIMOTION data

Reloading non-volatile SIMOTION data

Explains scenarios for restoring non-volatile SIMOTION data after a CPU replacement or reset.

Evaluating via the diagnostics buffer

Evaluating via the diagnostics buffer

Lists messages found in the diagnostics buffer related to data loading.

Evaluating via system variables

Explains system variables indicating the state of non-volatile SIMOTION data.

Requirementpresence of the battery (from V4.2)

Requirementpresence of the battery (from V4.2)

Describes system variables for evaluating battery requirement and presence.

Requirementpresence of a fan (from V4.2)

Requirementpresence of a fan (from V4.2)

Explains system variables for determining fan requirement and availability.

Parameter assignment addressing

3.1 Software requirements

Lists the necessary software requirements for commissioning the SIMOTION D410.

3.2 Creating a project and configuring the communication

Guides on creating a SIMOTION project and configuring communication interfaces.

3.2.2 Configuring the properties of the PROFINET interface

Explains how to set interface properties for the PROFINET interface.

3.2.3 Configuring the PROFIBUS PGPC interface (only for D410 DP)

Details configuring the PROFIBUS PG/PC interface for the SIMOTION D410 DP.

3.2.4 Configuring the Ethernet PGPC interface (only for D410 PN)

Guides on configuring the Ethernet PG/PC interface for the SIMOTION D410 PN.

3.2.5 Representation in HW Config

Shows how the SIMOTION D410 is represented in the HW Config software.

3.3 Configuring the PROFIBUS DP interface (only D410 DP)

3.3.1 General information about PROFIBUS DP communication

Explains the PROFIBUS DP standard and its master/slave communication.

3.3.2 Assignment of the PROFIBUS addresses in HW Config

Details how to assign PROFIBUS addresses in HW Config for intercommunication.

3.3.3 Operating SIMOTION D410 on PROFIBUS DP.

Describes the operating modes of the PROFIBUS DP interface (X21).

3.3.4 Creating a new PROFIBUS DP subnet

Guides on setting up a new PROFIBUS DP subnet within SIMOTION SCOUT.

3.3.5 Setting the DP cycle and system cycle clocks

Explains how to set DP cycle and system cycle clocks for SIMOTION D410 DP.

3.3.6 Rules for synchronizing the system clocks

Outlines the rules for setting DP cycle and SINAMICS clocks to ensure proper synchronization.

Rules for SIMOTION D410 DP

Rules for SIMOTION D410 DP

Specifies rules for DP cycle and SIMOTION D410 DP clock synchronization.

Configuring PROFINET (only for D410 PN)

3.4.1 General information about PROFINET communication

Introduces PROFINET as an industrial communication system using Ethernet.

3.4.2 Operating SIMOTION D410 PN on PROFINET

Details the PROFINET interface (ports X200, X201) and its properties.

Reading the IP address

Explains how to retrieve the IP address of SIMOTION D410 PN using SIMOTION SCOUT.

Changing the IP address, device name, network gateway

Guides on modifying IP address, device name, and network gateway settings for PROFINET.

3.4.3 Setting the send cycles and system clocks

Explains setting PROFINET send cycles and system clocks for SIMOTION D410 PN.

Rules for SIMOTION D410 PN

Outlines rules for using the PROFINET send cycle and its relation to system clocks.

Commissioning (software)

4.1 Overview of commissioning

Provides an overview and prerequisites for software commissioning of SIMOTION D410.

4.1.1 Symbolic assignment adaptation

Explains symbolic assignment for configuring technological relationships between controller and drive.

Activating symbolic assignment retrospectively

Details how to activate symbolic assignment for existing projects and its benefits.

Adaptation

Describes automatic adaptation for configuring SINAMICS S110/S120 data as of SIMOTION V4.2.

4.1.2 Procedure when commissioning

Lists the recommended steps for configuring the plant and testing drives/axes.

4.1.3 Important functions for the project handling during commissioning

Highlights key functions for project handling and commissioning in SIMOTION SCOUT.

4.2 Configuring the system in offline mode

Introduction

Explains how to create a SIMOTION project offline when hardware is not available.

4.2.2 Accessing the drive wizard

Details how to access the Drive Wizard for configuring the integrated SINAMICS S120 drive.

4.2.3 Configuring the components

Guides on configuring the drive's power unit, motor, and encoder.

4.2.4 Downloading the project to the target system

Explains how to download the project to the SIMOTION D410 target system.

4.2.5 Loading a project created offline to the CompactFlash Card

Details writing an offline project to the CompactFlash Card using SIMOTION SCOUT.

4.2.6 Downloading the project incl. sources and additional data

Describes downloading additional data like sources for project comparison.

4.2.7 Archiving a project on the CompactFlash Card (zip file)

Explains how to save a SIMOTION project as a zip file to the CF card.

4.3 Performing an online configuration

Overview

Introduces online configuration of the plant and use of automatic configuration.

4.3.2 Establishing the online connection

Guides on establishing an online connection to SIMOTION D410 for initial commissioning.

4.3.3 Starting automatic configuration

Details the steps to start the automatic configuration of SINAMICS Integrated components.

4.3.4 Editing SINAMICS components

Explains how to reconfigure SINAMICS components after automatic configuration.

4.3.5 Download the project to SIMOTION D410

Guides on downloading the configured project to the SIMOTION D410.

4.4 Additional information on configuring the SINAMICS Integrated

4.4.1 Setting DP Slave properties

Explains how to adapt DP slave properties of SINAMICS Integrated in HW Config.

Changing the DP cycle (TDP)

Details changing the DP cycle for SINAMICS Integrated, especially for vector drives.

Using vector drives

Provides a procedure for using vector drives with SIMOTION D410, including HW Config changes.

4.4.3 Set time of day

Explains how to set the real-time clock for SIMOTION D410.

SINAMICS system runtime (operating hours counter)

Describes how SINAMICS system runtime is displayed and recorded.

Synchronizing the SINAMICS clock

Details the process of converting SINAMICS clock to UTC and synchronizing with SIMOTION clock.

4.4.4 SINAMICS diagnostic buffer

Explains how to display the SINAMICS Integrated diagnostic buffer in SIMOTION SCOUT.

4.4.5 Acyclic communication with the drive

Explains acyclic communication for reading/writing drive parameters using PROFIdrive.

4.4.6 Control properties and performance features

Lists control properties and performance features of SIMOTION D410 compared to SINAMICS S120 CU310.

4.4.7 Current controller cycle clocks 125 s use of output cams and measuring inputs

Discusses effects of non-125µs controller cycle clocks on sampling times for I/Os.

4.5 Testing the configured drive using the drive control panel

Testing the configured drive using the drive control panel

Guides on testing a configured drive using the drive control panel.

Testing the drive using the drive control panel

Details the process of testing a configured drive using its control panel.

4.6 Creating and testing an axis

4.6.1 Overview of SIMOTION Engineering

Introduces using SIMOTION SCOUT Engineering Software to add axes to a project.

4.6.2 Creating an axis with the axis wizard

Explains how the TO axis provides functionality and interfaces for drives using the axis wizard.

Assigning a drive

Describes options for assigning a drive to an axis or defining the assignment later.

Encoder assignment

Explains how encoders are created and assigned to the Axis TO.

Safety data block (SIDB) and technology data block (TDB)

Describes activation of technology and safety data blocks for axis TO.

4.6.3 Testing an axis with the axis control panel

Details using the axis control panel for testing axes and their functions.

4.7 Setting up addresses and message frames

Overview

Explains the need to determine addresses for process data exchange after component configuration.

Message frame configuration

Details configuring message frames for PROFIdrive PZD message frames.

4.8 Integrating additional encoders (optional)

General information

Outlines the option to integrate and configure additional encoders with SIMOTION D410.

4.8.2 Configuring additional encoders on the drive

Explains how to configure a second encoder on the drive for tasks like machine encoding.

4.8.3 Connecting additional encoders via PROFIBUSPROFINET

Describes connecting additional encoders via PROFIBUS or PROFINET.

4.9 Symbolic assignment of IO variables (PROFIdrive message frame drive parameters)

4.9.1 Assignment to the PROFIdrive message frame of the TO axis

Guides on assigning I/O variables to the PROFIdrive message frame of the TO axis.

Assignment to drive parameters

Details assigning I/O variables to drive parameters using the assignment dialog.

4.10 Configuring drive-related IOs (with symbolic assignment)

Overview

Introduces configuring drive-related I/Os using symbolic assignment.

Procedure

Divides I/O configuration into configuring I/O terminals and technology objects/variables.

4.10.1 Configuring IO terminals

Provides an overview of configuration options for I/O terminals of various modules.

4.10.1.1 Configuration of SIMOTION D410 IOs (terminal X121)

Details the configuration of SIMOTION D410 I/Os on terminal X121.

4.10.1.2 Configuration of CU3 xxTB30 TMxx IOs

Explains configuration of I/Os for CU3xx/TB30/TMxx modules.

4.10.1.3 Configuring TMC IO terminals

Details how to configure TMC I/O terminals via HW Config.

4.11 Configuring technology objects and IO variables

4.11.1 Configuring global measuring inputs

Guides on configuring global measuring inputs, which have extended functionality.

4.11.2 Configuring local measuring inputs

Explains that local measuring inputs are drive-related and configured via drive parameters.

4.11.3 Configuring output cams cam tracks

Details selecting the type of cam output for TO outputCam and TO camTrack.

4.11.4 Configuration of IOs (variables TO axis)

Describes two options for assigning I/O terminals to I/O variables.

Creating a DMC20 DME20

Substitute values for IO variables

Explains how to set substitute values for I/O variables, especially for BOOL data types.

DRIVE-CLiQ hub characteristics

Describes the characteristics of DMC20 and DME20 DRIVE-CLiQ hub modules.

Creating and programming TM41

Overview

Explains how the TM41 terminal module expands digital I/O and analog inputs.

4.13.2 Configuring TM41 at SINAMICS Integrated

Guides on configuring the TM41 terminal module within SINAMICS Integrated.

Optimizing the drive and controller

4.14.1 Overview of automatic controller setting

Introduces the automatic controller setting wizard for drive controller optimization.

4.14.2 Automatic speed controller setting

Details features and procedures for automatic speed controller setting.

4.14.3 Automatic position controller setting

Explains automatic setting of DSC position controller for SINAMICS drive units.

4.14.4 Measuring functions, trace, and function generator

Describes measuring functions for drive controller optimization using trace and function generator.

4.14.5 Manual speed controller optimization

Guides on manually optimizing the speed controller using measuring functions.

Adjusting the P-gain

Explains how to adjust the P-gain of the controller to optimize transient response.

Downloading and saving SIMOTION user data

Overview

Advises backing up SIMOTION user data to the CompactFlash Card after commissioning.

Saving user data

Details using "Copy RAM to ROM" and other functions to save user data to the CompactFlash Card.

Deleting data

4.16.1 Overview of data deletion

Defines the scope of data deletion from SIMOTION D410 memory.

4.16.2 Resetting the memory of SIMOTION D410

Explains how to reset the SIMOTION D410 memory, deleting RAM and non-volatile data.

Memory reset using the mode selector switch

Details resetting memory using the mode selector switch (DIL switch) in offline mode.

4.16.3 Deleting user data from the CompactFlash Card

Guides on deleting existing user data from the CompactFlash Card to load a new project.

4.16.4 Restoring the default settings of SINAMICS Integrated

Explains how to restore the default settings of SINAMICS Integrated via the project navigator.

4.16.5 Restoring the default settings of SIMOTION D410

Details restoring SIMOTION D410 default settings using the DIL switch.

System shutdown

4.17 System shutdown

Provides guidelines for safely shutting down the system components.

Configuring Safety Integrated functions

Integrated safety functions (V4.1 SP2 and higher)

Introduces integrated safety functions of SINAMICS S120 for SIMOTION D410.

Safety Integrated Extended Functions

Lists available Safety Integrated Extended functions, generally requiring a license.

Hardware required

Specifies hardware versions required for safety functions controlled via TM54F or PROFIsafe.

Safety Integrated functions with PROFIsafe (PROFIBUS example)

Illustrates safety functions control via PROFIBUS with PROFIsafe.

Cycle clock setting

Discusses setting servo cycle clocks when PROFIsafe is used.

Maintenance and service

5.1 Overview

Distinguishes scenarios for replacing and updating components in SIMOTION D410.

Overview

Explains that component replacement/update procedures depend on version changes.

Replacing modules (spare part scenario)

5.2.1 Spare parts replacement for SIMOTION D410

Discusses options for deleting retain data from a used D410 before module replacement.

5.2.2 Removing and replacing the SIMOTION D410

Provides step-by-step instructions for removing and installing the SIMOTION D410 module.

Replacing SIMOTION D410 modules without PCprogramming device

Explains backing up data to CF Card before module replacement without a PC.

5.2.3 Replacing DRIVE-CLiQ components

Describes module replacement for DRIVE-CLiQ components, which can be done during operation.

Automatic upgradingdowngrading (FW update)

Explains automatic firmware updates/downgrades for DRIVE-CLiQ components.

5.2.4 Replacing the fan

Guides on replacing the fan if a warning is issued due to temperature monitoring.

5.2.5 Replacing the CompactFlash card

Advises contacting support for license key conversion and writing projects to new CF cards.

Adapting a project (Upgrading the project Replacing the SIMOTION controller)

5.3.1 Overview

Explains when project adaptation is needed for SIMOTION device type or version changes.

5.3.2 Creating backup copies (projectCF)

Emphasizes the importance of creating backup copies of the project and CF card before adaptation.

5.3.3 Backing up user data (backup variables)

Guides on backing up and restoring runtime data using SCOUT functions.

5.3.4 Upgrading a user project to the new SCOUT version

Details the process and prerequisites for upgrading a user project to a new SCOUT version.

5.3.5 Platform replacement via XML exportimport

Explains platform replacement using XML export/import for different SIMOTION platforms.

5.3.6 Preparing for a device replacement

Outlines device replacement steps and interchangeable devices within SIMOTION D.

5.3.7 Replacing a device in HW Config

Guides on replacing a device within HW Config in SIMOTION SCOUT.

5.3.8 Upgrading technology packages

Explains how SIMOTION technology packages are upgraded during device replacement.

TPs during upgrades

Discusses how SIMOTION technology package versions change during upgrades.

Loading technology packages to the target device

Details loading technology packages to the target device, especially when versions change.

5.3.9 Upgrading the device version of SINAMICS S120 control units

Guides on upgrading SINAMICS S120 control unit versions connected via PROFIBUS/PROFINET.

5.3.10 Upgrade the libraries

Explains when library upgrades may be required and the procedure.

5.3.11 Save project, compile and check consistency

Details the process of saving, compiling, and checking project consistency.

Performing a firmware and project update

5.4.1 Upgrading the CompactFlash Cards bootloader

Explains the necessity and process of upgrading the CompactFlash Card's bootloader.

5.4.2 Update - preparatory measures

Outlines options for firmware and project updates/downgrades for SIMOTION D410.

5.4.3 Upgrade via IT DIAG

Describes performing firmware and project updates using IT DIAG via a Web server.

5.4.4 Upgrade via device update tool (upgrading SIMOTION devices)

Details the advantages and process of upgrading SIMOTION devices using a device update tool.

Upgrading with a CompactFlash Card

Provides steps for upgrading firmware using a CompactFlash Card.

Downgrading

Explains how to undo an upgrade procedure using the service selector switch.

Update via CompactFlash Card

5.4.5.1 Backup of the CF card data

Recommends backing up CF card contents before firmware upgrades/downgrades.

Backup of the CF card data (Case 2 & 3)

Details backing up licenses and other retain/user data from the CF card.

5.4.5.2 Update via CF card

Provides a step-by-step procedure for updating firmware via a CompactFlash Card.

5.4.5.3 Upgrading SINAMICS

Explains automatic upgrading of SINAMICS components to the CF card firmware version.

5.4.5.4 Downloading the project to the target system

Details downloading the upgraded project to the SIMOTION D410 and CF card.

SIMOTION CompactFlash Card

5.5.1 Replacing the CompactFlash Card

Provides instructions for safely removing and inserting the CompactFlash Card.

5.5.2 Writing to a CompactFlash card

Explains options for writing data to a CompactFlash Card, either in SIMOTION D or via adapter.

5.5.3 Formatting the CompactFlash Card

Guides on formatting a CompactFlash Card, noting FAT/FAT16 requirements.

5.5.4 Bootloader on the CompactFlash card

Explains situations requiring bootloader writing and the procedure using SIMOTION SCOUT.

5.5.5 Recommended method of handling CompactFlash Cards

Provides important points for correct handling of CF cards to prevent damage and ensure longevity.

Diagnostics data

6.1 Diagnostics by means of LED displays

Explains how status LEDs display operating modes and fault states of SIMOTION D410.

LED displays (Table 6-2)

Provides an overview of relevant LED display combinations and their meanings.

Diagnostic data and non-volatile SIMOTION data

6.2.1 Overview

Outlines options for backing up diagnostic and non-volatile SIMOTION data without engineering system.

6.2.2 Backup of diagnostic data and non-volatile SIMOTION data

Details how to back up diagnostic data and non-volatile SIMOTION data.

Service selector switch

Guides on backing up data using the service selector switch.

6.2.2.4 Procedure for backing up during startup

Explains backing up diagnostic and non-volatile data during device startup.

INI file in the main CompactFlash Card directory

Details using an INI file for controlling diagnostic data creation during startup.

6.2.2.5 Storing data

Lists the types of diagnostic and non-volatile data stored on the CompactFlash Card.

6.2.3 Diagnostics via websites

Explains using websites for backing up diagnostic data and creating customized diagnostic sites.

6.2.4 Deletingrestoring non-volatile SIMOTION data

Guides on deleting and restoring non-volatile SIMOTION data.

6.2.5 Backing up diagnostic data and non-volatile SIMOTION data using IT DIAG

Explains backing up diagnostic data via IT DIAG websites.

Additional service and diagnostics options

6.3.1 SIMOTION Task Profiler application

Introduces the SIMOTION Task Profiler application for analyzing task trace data.

6.3.2 Diagnostics using IT DIAG

Describes using IT DIAG for comprehensive device and diagnostic information.

Configuring drive-related IOs (without symbolic assignment)

A.1 Overview

Explains the fundamental difference between local and global measuring input configurations.

A.2 Local and global measuring inputs

Compares local and global measuring inputs available for measuring tasks.

A.3 Configuring local measuring inputs

Details how to use I/O terminals as measuring inputs on SIMOTION D410 or SINAMICS Control Unit.

Standards and approvals

B.1 General rules

States that products satisfy EC Directives and comply with harmonized European standards.

CE marking

States that products satisfy EC Directives and comply with harmonized European standards.

Electromagnetic compatibility

Confirms EMC standards are satisfied if the EMC Installation Guideline is observed.

cULus Approval

Lists UL component mark for United States and Canada.

EMC - USA

Provides FCC statement regarding radio frequency energy and interference.

Device-specific information

Note regarding SIMOTION D

Notes on EMC requirements for variable speed drive systems and SINAMICS S120 installation.

Safety of electronic controllers

The residual risk

Lists residual risks emanating from control and drive components for machine safety assessment.

ESD guidelines

C.1 ESD definition

Defines ESD and explains that electronic components are sensitive to static discharge.

C.2 Electrostatic charging of individuals

Illustrates maximum electrostatic charges that can accumulate on operators based on materials and humidity.

C.3 Basic measures for protection against discharge of static electricity

Provides measures for grounding and avoiding direct contact with ESD components.

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