Siemens SINUMERIK 840D sl Ctrl-Energy

Table of contents
Preface.........................................................................................................................................................3
1 Fundamental safety instructions...................................................................................................................7
1.1 General safety instructions.......................................................................................................7
1.2 Industrial security.....................................................................................................................7
2 Introduction...................................................................................................................................................9
3 Ctrl-E Analysis............................................................................................................................................11
3.1 SENTRON PAC3200/4200....................................................................................................12
3.1.1 Hardware................................................................................................................................12
3.1.2 Commissioning the Power Monitoring Device........................................................................13
3.1.3 Commissioning the PAC PROFIBUS expansion module (840D sl).......................................14
3.1.4 Commissioning the expansion module PAC PROFINET (828D)...........................................15
3.2 Commissioning the PLC for SENTRON PAC........................................................................15
3.2.1 SINUMERIK 840D sl..............................................................................................................15
3.2.1.1 Commissioning the PLC with PROFIBUS..............................................................................15
3.2.1.2 Commissioning the PLC with PROFINET..............................................................................19
3.2.2 SINUMERIK 828D..................................................................................................................22
3.3 Commissioning the PLC for Ctrl-E Analysis...........................................................................23
3.3.1 Configuring the energy consumption display for SINUMERIK 840D sl..................................23
3.3.1.1 PLC user program for SINUMERIK 840D sl programming....................................................27
3.3.2 Configuring the display of energy consumption for SINUMERIK 828D.................................29
3.3.2.1 Programming the PLC user program for SINUMERIK 828D.................................................33
3.4 Commissioning the HMI for Ctrl-E Analysis...........................................................................37
3.4.1 Changing display texts of the auxiliary systems.....................................................................37
3.5 Long time measurement.......................................................................................................38
3.6 Power display in the status line of the "Machine" operating area..........................................38
4 Ctrl-E Profiles.............................................................................................................................................39
4.1 Commissioning the PLC for Ctrl-E Profiles............................................................................39
4.1.1 Overview................................................................................................................................39
4.1.2 Automatic state machine PLC functions................................................................................40
4.1.3 Checking the energy-saving states........................................................................................42
4.1.4 PLC user program..................................................................................................................43
4.1.5 Interface signals 840D sl........................................................................................................44
4.1.5.1 Signals for controlling energy-saving profiles.........................................................................44
4.1.5.2 Signals for parameterization..................................................................................................45
4.1.6 Interface signals 828D...........................................................................................................46
4.1.6.1 Signals for controlling energy-saving profiles.........................................................................46
4.1.6.2 Signals for parameterization..................................................................................................47
4.2 Creating and editing energy-saving profiles...........................................................................48
Ctrl-Energy
System Manual, 01/2015, 6FC5397-0EP40-5BA2 5