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Ski-Doo 440 - Lubrication - Component Details; Steering Mechanism; Chaincase;Gearbox

Ski-Doo 440
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LUBRICATION
Code-
Weekly
Page
L1
Steering mechanism
17
L2
Chaincase/ Gearbox
17
L3
Suspension
18
Code-
Monthly
Page
L4
Driven pulley
18
L5
Drive pulley
18
- For reference to location
of
Part or Component, see
Cutaway view, page 16.
Above items
in
the lubrication chart
will
be serviced
during all dealer inspections.
Cab
Your vehicle
is
equipped with a tilt cab,
hinged
at
front. For those procedures
that require cab open, unlock latches
on
both sides where cab meets frame. Then
lift cab gently up until stopped by re-
straining device.
WARNING: Always stop engine before
tilting cab and
do
not start
it
until cab
is
closed and latches arEt'fastened.
Console Removal
For any procedure that may require re-
moval of the console, unlock console
latches,
(One each side),
Pulley Guard Removal
1,
Tilt cab and remove console.
2,
Pull out retaining clip and pull
on
spring bolt to disengage pin from bracket.
3.
Move
pulley guard toward front of ve-
hicle to disengage it from chain case
bracket.
WARNING: Never start the engine or
operate the
vehicle when the pulley
guard
is
not installed.
Drive Belt Removal
To
remove drive belt:
1.
Tilt cab, remove console and pulley
guard.
2.
Open the driven pulley, (larger pulley
most forward). Twist and push the sliding
half then hold
in
open position.
3.
Pull the bottom of belt
in
toward the
driven pulley then slip slackened belt
over the top edge of the sliding half.
4.
Slip the belt out from the drive pulley
(centrifugal governor) and
remove com-
pletely from
vehicle
by
passing
it
between
muffler and end of driven pulley.
To
install drive belt, follow
REVERSE
procedure (See Fig. 1),
Fig. 1
WARNING: Never start or
run
the en-
gine without drive belt installed.
(L 1) Steering Mechanism
Using light machine oil, lubricate the
lower steering bushing.
Grease the ski legs, at grease fittings,
until new grease appears
at
the jOints
(See Fig. 2),
Fig. 2
(L2) Chain
Case/Gear
Box
Remove oil level inspection plug.
On
vehicles equipped with chain case,the oil
should
be
visible
at
bottom lip of inspec-
tion hole.
On
vehicles with gear box,
check oil
level
by
referring to figure
3.
The
oil capacity
is
approx,
12
ozs.
To
replenish supply, remove filler cap and
using a funnel, refill to required
level
with Ski-Doo* chain case oil.
'Trademark
of
Bombardier
Limited
17

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