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Skoda YETI 2010 User Manual
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3.5
Assembly of radiators and capacitors
The radiator and capacitor may have minor indentations on the
fins, even if assembly is correct. This is not a case of damage.
The
radiator
and
capacitor
must
not
be
replaced
because
of
these
indentations.
Octavia III 2013 ➤ , Octavia III 2014 ➤ , Yeti 2010 ➤ , Yeti 2011 ➤
1.6/81 kW MPI engine - Edition 06.2014
3. Repair instructions
9
ProCarManuals.com
14
16
Table of Contents
Table of Contents
3
Technical Data
7
Identification
7
Engine Number
7
Engine Characteristics
7
Safety Instructions
9
Safety Precautions When Working on Fuel Supply System
9
Rules of Cleanliness to Observe When Working on the Fuel Supply System
10
General Notes on the Injection System
10
General Notes on the Ignition System
11
Safety Measures to Apply When Working on the Fuel Injection and Ignition System
11
Safety Measures to Apply When Working on the Fuel Injec- Tion and Ignition System
11
Safety Precautions When Working on Vehicles with a Start/Stop System
12
Safety Precautions When Working on Vehicles with a Start/ Stop System
12
Safety Precautions During Road Tests in Which Testing and Measuring Equipment Is Used
12
Safety Precautions When Working on Cooling System
12
Safety Precautions When Working on Cooling System", Page
12
Additional Instructions When Undertaking Assembly Work on the Air-Conditioning System
13
Repair Instructions
14
Rules of Cleanliness
14
Foreign Bodies in the Engine
14
Contact Corrosion
14
Cable Routing and Securing
14
Assembly of Radiators and Capacitors
15
Removing and Installing Engine
16
Remove - (Octavia III)
16
Removing - (Yeti)
24
Securing the Engine to the Assembly Stand
31
Installing - (Octavia III)
32
Installing - (Yeti)
35
Assembly Bracket
39
Assembly Bracket - Summary of Components (Octavia III)
39
Assembly Bracket - Summary of Components (Yeti)
41
Removing and Installing Engine Bracket - (Octavia Ili)
43
Removing and Installing Engine Bracket - (Yeti)
43
Removing and Installing Gearbox Mount
45
Checking the Assembly Bracket
47
Adjusting the Unit Mounting
48
Crankshaft Group
50
Cylinder Block on Belt Pulley Side
50
V-Ribbed Belt - Summary of Components
50
Removing and Installing V-Ribbed Belt
53
Removing and Installing Tensioning Device for V-Ribbed Belt
55
Removing and Installing Ribbed Belt Pulley
56
Removing and Installing Engine Support
57
Replacing Crankshaft Seal on Belt Pulley Side
59
Cylinder Block, Gearbox End
62
Gearbox Side Cylinder Block - Summary of Components
62
Removing and Installing Flywheel
63
Removing and Installing the Sealing Flange on the Gearbox Side
63
Crankshaft
73
Measuring Axial Play of Crankshaft
73
Replace Needle Bearing for Crankshaft
73
Pistons and Conrods
75
Piston and Conrod - Summary of Components
75
Removing and Installing the Piston
78
Checking Piston and Cylinder Bore
79
Cylinder Head, Valve Gear
81
Cylinder Head
81
Cylinder Head - Summary of Components
81
Camshaft Housing - Summary of Components
83
Removing and Installing Camshaft Housing
84
Removing and Installing the Cylinder Head
86
Testing the Compression
90
Toothed Belt Drive
92
Summary of Components - Toothed Belt Guard
92
Timing Belt - Summary of Components
93
Test Timing
94
Remove the Toothed Belt from the Camshafts
97
Removing and Installing Toothed Belt
108
Valve Gear
121
Valve Gear - Summary of Components
121
Measuring Axial Play of Camshaft
122
Removing and Installing Camshaft Control
122
Removing and Installing Gasket Rings for Camshafts
123
Removing and Installing N205 the Camshaft Adjustment Valve
127
Removing and Installing Valve Stem Seal
127
Inlet and Exhaust Valves
133
Inspect Valve Guides
133
Testing Valves
133
Valve Dimensions
133
Lubrication
134
Lubrication System
134
Oil Sump and Oil Pump - Summary of Components
134
Removing and Installing Oil Sump Bottom Part
135
Removing and Installing Oil Sump Top Part
138
Removing and Installing Oil Pump
141
Engine Oil Cooler
144
Engine Oil Cooler - Summary of Components
144
Removing and Installing Engine Oil Cooler
144
Crankcase Ventilation
146
Crankcase Ventilation - Summary of Components
146
Removing and Installing Oil Separator
146
Oil Filter, Oil Pressure Switch
149
Summary of Components - Oil Filter/Oil Pressure Switch
149
Removing and Installing Oil Pressure Switch F1
149
Testing Oil Pressure and Oil Pressure Switch F1
150
Removing and Installing Oil Filter Housing
151
Cooling
153
Cooling System, Coolant
153
Connection Diagram for Coolant Hoses
153
Draining and Filling up Coolant
154
Checking the Coolant System for Leaktightness
156
Coolant Pump, Regulation of Cooling System
159
Summary of Components - Coolant Pump/Coolant Thermostat
159
Coolant Temperature Sender - Summary of Components
161
Removing and Installing Coolant Pump
162
Removing and Installing Toothed Belt Pulley for Coolant Pump Drive
165
Removing and Installing Coolant Regulator
166
Removing and Installing Coolant Temperature Sender G62
168
Removing and Installing Coolant Temperature Sender at Radiator Outlet G83
169
Parts of Cooling System Engine Side
171
Cooling System Attached to Engine - Summary of Components
171
Removing and Installing Coolant Pipes
171
Radiator and Radiator Fan
173
Radiator- Summary of Components (Octavia III)
173
Radiator - Summary of Components (Yeti)
174
Fan Shroud with a Radiator Fan - Summary of Components
176
Fan Shroud with Two Radiator Fans - Summary of Components
177
Remove and Install Radiator (Octavia Ili)
177
Removing and Installing Radiator (Yeti)
179
Removing and Installing Radiator Cowl for Radiator Fan (Octavia III)
181
Removing and Installing Fan Shroud for Radiator Fan (Yeti)
182
Removing and Installing Radiator Fan V7
183
Removing and Installing Radiator Fan 2 V177
184
Fuel Supply System
185
Fuel Tank and Fuel Delivery Unit
185
Fuel Tank- Summary of Components (Octavia III)
185
Fuel Tank - Summary of Components (Yeti)
188
Fuel Filter - Summary of Components (Yeti)
190
Removing and Installing Fuel Filter (Yeti)
190
Extract Fuel from the Fuel Tank
191
Removing and Installing Fuel Tank- (Octavia Ili)
197
Removing and Installing Fuel Tank - (Yeti)
201
Fuel Delivery Unit and Sender for Fuel Gauge Display - Summary of Components
204
Removing and Installing Fuel Delivery Unit
205
Removing and Installing the Sender for Fuel Gauge Display G
208
Check Fuel Pump - (Octavia Ili)
209
Check Fuel Pump - (Yeti)
213
Quick Couplings
222
Separating Quick Couplings
222
Accelerator Pedal
226
Accelerator Pedal Module- Summary of Components (Octavia III)
226
Summary of Components - Accelerator Pedal Module (Yeti)
227
Removing and Installing Accelerator Pedal Module (Octavia Ili)
227
Removing and Installing Accelerator Pedal Module (Yeti)
229
Activated Charcoal Container System
232
Activated Charcoal Filter- Summary of Components (Octavia III)
232
Activated Charcoal Filter - Summary of Components (Yeti)
233
Removing and Installing Parts of the Activated Charcoal Filter System - (Octavia III)
233
Mixture Preparation - Injection
235
Injection System
235
Injection System - Fitting Location of the Injection System
235
Air Filter
239
Air Filter Housing- Summary of Components (Octavia III)
239
Summary of Components - Air Filter Housing (Yeti)
240
Removing and Installing Air Filter Housing
241
Intake Manifold
242
Intake Manifold - Summary of Components
242
Removing and Installing Intake Manifold
243
Removing and Installing the Throttle Valve Control Unit J338
244
Clean Throttle Valve Control Unit J338
245
Injectors
247
Fuel Rail with Injection Valves - Summary of Components
247
Removing and Installing the Fuel Distributor
248
Removing and Installing Injection Valves
249
Checking Injectors
250
Clean Injection Valves
252
Senders and Sensors
254
Removing and Installing Intake Air Temperature Sender G42 / Manifold Pressure Sender G71
254
Lambda Probe
255
Lambda Probe - Summary of Components
255
Removing and Installing Lambda Probe G39 / G130
256
Engine Control Unit
258
Installing and Removing Engine Control Unit J623 Without Protective Housing - (Octavia III)
258
Removing and Installing Engine Control Unit J623 , Engine Control Unit with Protective Housing - (Octavia III)
258
Installing and Removing Engine Control Unit J623 Without Protective Housing - (Yeti)
261
(Yeti)
261
Exhaust System
265
Removing and Installing Exhaust System
265
Pre-Exhaust Pipe with Catalytic Converter - Summary of Components
265
Middle or Rear Part of the Exhaust System - Summary of Components (Octavia III)
267
Middle or Rear Part of the Exhaust System - Summary of Components (Yeti)
268
Removing and Installing Pre-Exhaust Pipe with Catalytic Converter
268
Removing and Installing or Replacing the Middle and Rear Silencer - (Octavia III)
270
Removing and Installing or Replacing the Middle and Rear Silencer - (Yeti)
272
Aligning Exhaust System
273
Inspecting the Exhaust System for Leaktightness
274
Ignition System
275
Ignition System - Summary of Components
275
Removing and Installing Ignition Coils with Output Stage
276
Removing and Installing Knock Sensor 1 G61
277
Removing and Installing Hall Sender G40
277
Removing and Installing Engine Speed Sender G28
278
4
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Skoda YETI 2010 Specifications
General
Brand
Skoda
Model
YETI 2010
Category
Automobile
Language
English
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