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SMA SUNNY BOY 7000-US User Manual

SMA SUNNY BOY 7000-US
104 pages
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SB50US-80US-IA-en-36 | TBUS-SB50_60_70US | Version 3.6
CA
US
PV Inverter
SUNNY BOY 5000-US / 6000-US / 7000-US / 8000-US
Installation Manual

Table of Contents

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SMA SUNNY BOY 7000-US Specifications

General IconGeneral
ModelSUNNY BOY 7000-US
TypeString Inverter
Maximum DC Power7000 W
AC Nominal Power7000 W
Max. AC Apparent Power7000 VA
Max. Input Voltage600 V
Nominal AC Voltage240 V
Max. Output Current29.2 A
Efficiency97.5 %
Number of MPP Trackers2
TopologyTransformerless
CoolingConvection
AC Frequency60 Hz
MPP Voltage Range200-500 V
MPPT Range200-500 V
AC Voltage Range211 V - 264 V
CommunicationEthernet
Operating Temperature Range-13 °F to 140 °F

Summary

Safety Information

Warning Levels

Explains different warning levels like DANGER, WARNING, CAUTION, NOTICE used in the manual.

Document Symbols

Describes the 'Information' symbol used in the guide for supplementary details.

Product Markings

Explains symbols used on the product itself, like danger voltage, hot surface, and operating instructions.

General Warnings

Manual Information

Manual Scope and Audience

Specifies the SMA inverters covered and defines the manual's intended audience as qualified personnel.

Documentation and Nomenclature

Provides guidance on storing documentation and defines the term 'SMA' used in the document.

Safety Overview

Intended Use and General Safety

Explains the Sunny Boy's function and covers general safety precautions and intended use.

Critical Safety Instructions

Details critical safety instructions, including DANGER and CAUTION warnings regarding high voltages and weight.

Installation Process Overview

Provides a brief summary of the entire installation process for the Sunny Boy inverter.

Unpacking and Inspection

Delivery Check and Scope

Guides users on checking the delivery and lists all components included in the Sunny Boy package.

AC Voltage Configuration

Opening the Sunny Boy

Details the process of opening the Sunny Boy inverter and important precautions for handling its components.

Internal Component Identification

Identifies and describes the various internal components and connection terminals within the Sunny Boy.

Grid Voltage Configuration

Explains how to configure the inverter for different grid voltages and details connection steps.

System Configuration Jumpers

Describes how to set jumpers for different grid topologies and fan test configurations.

Assembly and Mounting

Assembly Safety Precautions

Highlights dangers like fire/explosions and physical injury during assembly due to weight.

Mounting Location and Clearances

Specifies location requirements, orientation, and necessary clearances around the inverter for safety and performance.

Wall Mounting Procedures

Details installation of the wall bracket, DC disconnect, and the Sunny Boy inverter onto the wall.

Electrical Connection

Safety and Standards

Covers critical electrical connection safety warnings, installation standards, and grounding requirements.

AC Connection Procedures

Details AC connection requirements, wiring in the DC disconnect, and connecting cables to the Sunny Boy.

DC Connection Procedures

Covers DC connection requirements, grounding, and connecting cables in the DC disconnect and Sunny Boy.

Closing Connections

Provides instructions for securely closing the Sunny Boy and DC disconnect units after wiring.

Commissioning the Inverter

Initial Power-On Procedure

Outlines steps for powering up the inverter, including breaker activation and AFCI self-test.

Resolving Operation Issues

Addresses scenarios where the Sunny Boy fails to resume operation, including voltage checks and contacting SMA.

Managing AFCI Disturbance Messages

Explains how to address AFCI disturbance messages, including troubleshooting and restarting.

Managing EarthCurrentMax Messages

Describes actions for EarthCurrentMax messages, indicating ground faults, and restarting after rectification.

Inverter Displays and Messages

LED Status Indicator Guide

Explains the meaning of LED status indicators (green, red, yellow) and their operational states.

Interpreting LED Operation Status

Describes LED indicators for standby, initialization, and ground faults.

LED Status: Start and Waiting Modes

Explains LED indications for 'Start' and 'Waiting' modes of the inverter.

LED Status: Operation and Derating

Details LED indications for standard operation modes and derating due to high temperatures.

Understanding LED Faults

Explains fault indicators like 'Ground Fault' and 'Cleared GFDI Fuse', including troubleshooting.

LED Faults: System and Grid Issues

Describes LED indications for control system faults and grid failures, including causes and actions.

LED Faults: DC Voltage and Interference

Details LED indications for high DC input voltage and internal interference, requiring technician intervention.

LCD Display Messages

Explains LCD backlight activation and lists initial and operational messages.

Interpreting LCD Error Messages

Describes how the LCD displays fault types like Interference, Warning, and Error.

Setting Display Language

Guides on changing the LCD display language using slide switches.

Channels and Parameters Overview

Introduces measuring channels and parameters, defining abbreviations.

Measurement Channel Definitions

Lists and defines various measurement channels and parameters for monitoring.

Sunny Boy Operating Modes

Describes different operating modes like Stop, MPP, V-Const, and Turbine.

Configurable Operating Parameters

Details parameters that can be adjusted, including AFCI and anti-island settings.

Fixed Operating Parameters

Lists fixed parameters like Vpv-Start, Plimit, and firmware versions.

Troubleshooting Guide

General Troubleshooting Steps

Outlines general procedures for diagnosing and resolving inverter faults.

Error Message Reference

Lists and explains various error types, codes, and their descriptions for troubleshooting.

Maintenance Procedures

Cleaning the Fans

Details cleaning the inverter fans, including fan guard removal and fan unit cleaning.

Cleaning Handle Covers

Explains cleaning handle covers for heat dissipation and insect protection.

DC Disconnect Check

Recommends checking the DC disconnect regularly and activating it annually.

Performing a Fan Test

Describes methods for testing fan operation via installer mode or jumper.

Exchanging Fuses

Details the procedure for safely exchanging the GFDI fuse inside the Sunny Boy.

Exchanging PV String Fuses

Provides instructions for replacing PV string fuses within the DC disconnect.

Testing and Replacing DC Varistors

Guides on testing and replacing DC varistors, especially for overvoltage protection.

Technical Data

Model Specifications (5000-8000 US)

Lists technical specs for 5000-US, 6000-US, 7000-US, and 8000-US models, including PV, grid, and environmental data.

Performance and Environmental Data

Shows efficiency curves, ambient temperature ranges, and mechanical data for the inverter models.

Trip Limits, Torque, and Accessories

Details trip limits, torque values, cable sizes, spare parts, and accessories.

Compliance Information

FCC Compliance Statement

Outlines FCC rules the device complies with, including operational conditions.

Contact Information

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