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Sony AVD-K150G User Manual

Sony AVD-K150G
92 pages
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SERVICE MANUAL
Sony Corporation
Home Audio Company
Published by Sony Engineering Corporation
AEP Model
AVD-K150B/K150E/K150N/K150R
UK Model
AVD-K150G
DVD/VCR RECEIVER
9-877-959-01
2004F1678-1
© 2004.06
Ver 1.0 2004.06
SPECIFICATIONS
AVD-K150B/K150E/K150G/
K150N/K150R
General
Power requirements AC 230 V , 50/60 Hz
Power consumption 74W
Dimensions (approx.) 430 x 98 x 386 mm
7
/
8
x 15
1
/
4
inches) (W x H x D)
Mass (approx.) 6.5 kg (14 lb 6 oz)
Operating temperature 5
°
C to 35
°
C (41
°
F to 95
°
F)
Operating humidity 5 % to 90 %
DVD Section
Laser Semiconductor laser (Wavelength
Signal system PAL
Frequency response DVD (PCM 48 kHz): 10 Hz to 22 kHz
CD: 10 Hz to 20 kHz
Signal-to-noise ratio More than 80 dB (ANALOG OUT
connectors only)
Harmonic distortion Less than 0.05%
VIDEO Section
Head system 4 heads helical scan azimuth system
Television system PAL B/G colour system (150E)
PAL B/G, SECAM L colour system (150B)
PAL B/G, SECAM D/K colour system (150N)
PAL (B/G, I/I), SECAM D/K colour system (150R)
PAL I colour system (150G)
Recording format PAL
(17 x 3
DVD: 650nm, CD: 780nm)
Tape speed PAL/MESECAM; 23.39 mm/s (SP),
16.69 mm/s (LP)
Maximum recording time SP: 4 hour (E-240 tape), LP: 8 hour
Rewind time About 180 seconds (E-180 tape)
Input level VIDEO: 1.0 V(p-p), 75 ohms, unbalanced
AUDIO: -6.0 dBm, more than 10 kohms (SCART)
-6.0 dBm, more than 47 kohms (RCA)
DIGITAL AUDIO IN: Optical connector x 1
Output level VIDEO: 1.0 V(p-p), 75 ohms, unbalanced
(E-240 tape)
FM Tuner
Tuning Range
87.5 - 108.0 MHz (ALL MODEL)
65 - 74 MHz (150R)
Intermediate Frequency 10.7 MHz
AM Tuner
Tuning Range 522 - 1,611 kHz
Intermediate Frequency 450 kHz
Amplifier Section
Stereo mode 70W + 70W (6 at 1 kHz, THD 10 %)
Surround mode Front: 70W/ch (6 at 1 kHz, THD 10 %)
Center*: 70W (6 at 1 kHz, THD 10 %)
Surround*: 70W/ch (6 at 1 kHz, THD 10 %)
Subwoofer*: 100W (4 at 30 Hz, THD 10 %)
*
Depending on the sound mode settings and the source,
Inputs AV 2, AV 3, OPTICAL IN (AV3 OPT)
there may be no sound output.
Design and specifications are subject to change without notice.
AVD-K150B/K150E/K150G/K150N/K150R is the
Amplifier, DVD/VIDEO player and tuner section
in DAV-D150B/D150E/D150G/D150N/D150R.
• Manufactured under license from Dolby Laboratories. "Dolby", "Pro
Logic", and the double-D symbol are trademarks of Dolby Laboratories.
Confidential unpublished works. Copyright 1992 -1997 Dolby
Laboratories. All rights reserved.
• DTS and DTS Digital Surround are registered trademarks of Digital
Theater Systems, Inc.
Model Name Using Similar Mechanism NEW
DVD Mechanism Type DP-7C
Optical Pick-up Name PVR-502W
VCR Mechanism Type D35 (N)

Table of Contents

Questions and Answers:

Sony AVD-K150G Specifications

General IconGeneral
DVD TypeDVD player
Progressive ScanYes
Remote ControlYes
VHS PlaybackYes
Video OutputComposite, S-Video
TypeDVD/VCR Combo
VCR TypeVHS
Playable Disk TypesCD, CD-R, CD-RW, DVD
Audio OutputStereo
TunerBuilt-in

Summary

Specifications

General Specifications

General specifications of the unit, including power, dimensions, and operating conditions.

DVD, FM, AM, Amplifier, and Video Specs

Specifications for the DVD, FM tuner, AM tuner, Amplifier, and Video sections.

Safety and Handling Precautions

Handling the Optical Pick-up Block

Precautions for handling the optical pick-up block or base unit to prevent damage.

Laser Diode Emission Check

Notes on safely checking the laser diode emission, including observation distance.

Laser Diode and Focus Search Check

Procedure for checking the laser diode and focus search operation.

Safety-Related Component Warning

Warning about safety-critical components and the need for specific replacement parts.

Service Positions

DVD Mechanism Deck Service Position

Procedure for inspecting the DVD mechanism deck, requiring extension cables.

VIDEO Mechanism Deck Service Position

Procedure for checking the VIDEO mechanism deck operation when upside down.

General

Front Panel Overview

Description of the front panel controls, indicators, and functions.

Display Window Information

Explanation of the unit's display window indicators and their meanings.

Display Window Details

Remote Control Functions

Source Selection and Tuning

Controls for selecting input sources (DVD, TV, Tuner) and tuning radio frequencies.

Playback and Recording Controls

Buttons for controlling playback, pause, stop, fast forward, and recording.

DVD and Subtitle Options

Controls for DVD menus, chapter/track navigation, subtitles, and audio language.

System and Sound Settings

Buttons for accessing setup menus, sound fields, volume, and muting.

Rear Panel Connections

Antenna and Audio/Video Inputs/Outputs

Connectors for FM/AM antennas, VHF/UHF antenna, AV inputs/outputs.

Digital Audio and Speaker Connections

Connectors for digital audio input (Optical) and speaker system outputs.

Handling and Safety Notes

Notes on dust protection caps, remote control battery installation, and static discharge.

External Connections

Connecting TV and Set-Top Box

Instructions for connecting the unit to a TV and external decoders or set-top boxes.

Basic AV and RF Connections

Standard AV connection via SCART and RF connection using aerial cables.

Audio/Video and Digital Connections

Radio Antenna Connections

Connecting the supplied FM wire antenna and AM loop antenna.

Digital Device and Accessory AV Connections

Connecting digital devices via Optical IN and accessories via AV3 IN jacks.

Speaker System Setup

Speaker Connections and Positioning

Guidelines for connecting speakers and optimal placement for surround sound.

Ferrite Core and Accessories

Information on attaching ferrite cores, foot pads, and color labels to speakers.

Disassembly Procedures

Component Disassembly Steps

Step-by-step instructions for disassembling major components like cover, boards, and mechanism decks.

Electrical Adjustments

VCR Section Electrical Adjustment

Detailed electrical adjustments for the VCR section, including servo and PG adjustments.

Servo Adjustment (PG Adjustment)

Procedures for servo adjustment, including test equipment, connections, and waveforms.

Troubleshooting Guide

Power (SMPS) Circuit Troubleshooting

Troubleshooting flowchart for power supply issues, covering various voltage rails.

Power Supply Troubleshooting (DVD/Tuner)

System and Key Circuit Troubleshooting

Servo Circuit Troubleshooting

Capstan Motor Troubleshooting

Key Input Troubleshooting

Circuit Troubleshooting

Y/C Circuit Troubleshooting (No Video)

Troubleshooting steps for Y/C circuit issues when no video signal is present.

Y(Luminance) Signal Troubleshooting

C(Color) Signal Troubleshooting

Video Signal Troubleshooting (REC Mode)

Audio Circuit Troubleshooting

Hi-Fi Circuit: No Sound (EE Mode)

Troubleshooting steps for no sound issues in Hi-Fi playback mode (EE Mode).

Hi-Fi Playback Troubleshooting

Hi-Fi Recording Troubleshooting

Tuner and IF Circuit Troubleshooting

No Picture on TV Screen (Tuner/IF)

Troubleshooting steps for no picture output from the Tuner/IF circuit.

No Sound Troubleshooting (Tuner/IF)

DVD & AMP Section Troubleshooting

System Operation Flowchart

Flowchart outlining the system operation sequence for troubleshooting.

Test and Debug Flow

Audio μ-COM Circuit Troubleshooting

DVD & AMP Audio Circuit Checks

Troubleshooting flow for the DVD & AMP audio μ-COM circuit.

Mechanical Adjustments

Tools and Fixtures for Service

Lists required tools, fixtures, and alignment tapes for mechanical adjustments.

Guide Roller Height Adjustment

Procedures for adjusting the guide roller height for proper tape path.

Mechanism Alignment Position Check

Checking Tape Transport Torque

Head Adjustments

Audio/Control (A/C) Head Preliminary Adjustment

Initial height and tilt adjustment for the A/C head for accurate tape path.

Smooth Tape Path Confirmation

Precise Azimuth Adjustment

X-Value Adjustment

Drum Assembly Replacement Adjustments

Tape Travel Checks Post-Assembly

Maintenance and Repair Checks

Pre-Repair Inspection and Cleaning

Checks and cleaning procedures to perform before starting repairs.

Tape Path Identification

Identification of the tape path components numbered (1) through (12).

Maintenance Procedures and Supplies

Greasing Procedures

Diagrams and Circuit Board Locations

Circuit Board Locations

Identification of the physical locations of the various circuit boards within the unit.

Diagram Notes and Abbreviations

General notes and abbreviations used in schematic and wiring diagrams.

Block Diagrams

DVD Overall Block Diagram

Overall block diagram illustrating the DVD section and its main components.

DVD Amplifier Section Block Diagram

VCR/Panel Section Block Diagram

VCR Y/C Section Block Diagram

VCR TU-VPS Section Block Diagram

VCR Hi-Fi Section Block Diagram

VCR Power Section Block Diagram

Overall Power Section Block Diagram

DVD & AMP Section: Component Side PWB

DVD & AMP Section: Conductor Side PWB

MPEG Section Schematic Diagram (1/6)

RF & Servo Section Schematic Diagram (2/6)

Audio, μ-COM Section Schematic Diagram (3/6)

Digital Amp Section Schematic Diagram (4/6)

PWM & CODEC Section Schematic Diagram (5/6)

Interface Section Schematic Diagram (6/6)

Voltage Chart (DVD & AMP Board) - Part 1

Voltage Chart (DVD & AMP Board) - Part 2

VCR Section Printed Wiring Board

VCR System Schematic Diagram (1/6)

AVCP/SECAM Section Schematic Diagram (2/6)

Hi-Fi/Switch Section Schematic Diagram (3/6)

TUIF/NICAM/VPS Section Schematic Diagram (4/6)

SCART/Switch Section Schematic Diagram (5/6)

VCR Power Section Schematic Diagram (6/6)

Voltage Chart (VCR Board)

Display/Key Section Printed Wiring Board

Display/Key Section Schematic Diagram

SMPS Section Printed Wiring Board

SMPS Section Schematic Diagram

Waveform Analysis

VCR Board Waveform Descriptions

Descriptions and diagrams of various waveforms observed on the VCR board.

Exploded Views

Front Panel Assembly Exploded View

Exploded view illustrating the components of the front panel assembly.

Overall Unit Exploded View

DVD Mechanism Deck Exploded View

Video Mechanism Deck -1 Exploded View

Video Mechanism Deck -2 Exploded View

Video Mechanism Deck -3 Exploded View

Electrical Parts List

Display and DVD/AMP Board Parts

List of electrical parts for the display and DVD/AMP boards, including ICs, diodes, and connectors.

VCR, SMPS, Key, and Tuner Parts

VCR Section Detailed Parts List

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