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Sony HCD-GN770 User Manual

Sony HCD-GN770
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HCD-GN660/GN770/
GX9000
US Model
HCD-GX9000
E Model
HCD-GN660/GN770
Australian Model
HCD-GN770
SERVICE MANUAL
MiNi Hi-Fi COMPONENT SYSTEM
Sony Corporation
Home Audio Company
Published by Sony Engineering Corporation
9-877-800-01
2004D02-1
© 2004.04
SPECIFICATIONS
Ver 1.0 2004. 04
– Continued on next page –
• HCD-GN660/GN770/GX9000 are the
Amplifier, CD player, tape deck and tuner
section in MHC-GN660/GN770/GX9000.
Model Name Using Similar Mechanism HCD-GX450
CD CD Mechanism Type CDM74-F1BD81
Section Base Unit Name BU-F1BD81A
Optical Pick-up Name KSM-215DCP/C2NP
TAPE Model Name Using Similar Mechanism NEW
Section Tape Transport Mechanism Type CWM43RR35
AUDIO POWER SPECIFICATION
(MHC-GX9000 USA model only)
POWER OUTPUT AND TOTAL HARMONIC
DISTORTION:
With 6-ohm loads, both channels driven, from 120 Hz – 10 kHz;
rates 225 watts per channel minimum RMS power, with no more
than 10% total harmonic distortion from 250 miliwatts to rated
output.
Amplifier section
MHC-GX9000
Total harmonic distortion Less than 0.1%
(6 ohms at 1 kHz, 100 W)
MHC-GN770
The following are measured at
Mexican model: AC 127 V, 60 Hz
Other models: AC 120, 220, 240 V, 50/60 Hz
DIN power output (rated) 170 + 170 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
220 + 220 watts
(6 ohms at 1 kHz, 10% THD)
MHC-GN660
The following are measured at
Mexican model: AC 127 V, 60 Hz
Other models: AC 120, 220, 240 V, 50/60 Hz
Photo : GN770
DIN power output (rated) 150 + 150 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
190 + 190 watts
(6 ohms at 1 kHz, 10% THD)
Inputs
VIDEO/MD (AUDIO) IN (phono jacks):
voltage 250/450 mV, impedance 47
kiloohms
GAME (VIDEO) IN (phono jack):
1 Vp-p, 75 ohms
GAME (AUDIO) IN (phono jack):
voltage 250 mV, impedance 47 kiloohms
MIC (phone jack):
sensitivity 1 mV, impedance 10 kiloohms
Outputs
VIDEO OUT (phono jack): max. output level
1 Vp-p, unbalanced, Sync negative,
load impedance 75 ohms
PHONES (stereo mini jack):
accepts headphones of 8 ohms or more
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

Table of Contents

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Sony HCD-GN770 Specifications

General IconGeneral
Speaker Configuration2.0
Audio Channels2
CD PlayerYes
FM/AM TunerYes
Tuner BandsFM/AM
BluetoothNo
Cassette DeckYes
TypeMini HiFi System

Summary

AUDIO POWER SPECIFICATION

POWER OUTPUT AND TOTAL HARMONIC DISTORTION

Details power output and total harmonic distortion for MHC-GX9000 USA model.

Amplifier section

Specifies total harmonic distortion for MHC-GX9000 and MHC-GN770.

MHC-GN770

Lists power output and measurements for MHC-GN770 Mexican and other models.

MHC-GN660

Lists power output and measurements for MHC-GN660 Mexican and other models.

SPECIFICATIONS

DIN power output (rated)

Specifies DIN power output and impedance for various models.

Continuous RMS power output (reference)

Lists continuous RMS power output with 10% THD for different models.

Inputs

Details input specifications for VIDEO/MD, GAME, and MIC jacks.

Outputs

Details output specifications for VIDEO OUT and PHONES jacks.

Dimensions and Mass

Dimensions (w/h/d) (Approx.)

Provides approximate physical dimensions for the HCD models.

Mass (Approx.)

Lists approximate mass for HCD-GN770, GX9000, and GN660.

Supplied accessories:

Lists items included with the unit, such as remote control and antennas.

Safety Checks and Leakage

SAFETY CHECK-OUT

Procedure for performing safety checks after service.

LEAKAGE

Details AC leakage testing procedures and limits for safety.

Optical CD Digital Out

Wave length

Specifies the wavelength for the optical CD digital output.

Output Level

Specifies the output level for the optical CD digital output.

General Information and Disassembly

GENERAL

Location of controls on the main unit.

DISASSEMBLY

Provides a flow chart and detailed steps for unit disassembly.

TEST MODE

Enables checking of various unit operations.

MECHANICAL ADJUSTMENTS

Procedures for adjusting mechanical components.

ELECTRICAL ADJUSTMENTS

Procedures for adjusting electrical sections.

SAFETY-RELATED COMPONENT WARNING!!

Highlights critical components that require specific replacement parts.

Servicing Notes

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT

Precautions for handling the optical pick-up block to prevent electrostatic damage.

NOTES ON LASER DIODE EMISSION CHECK

Instructions for safely checking the laser diode emission.

LASER DIODE AND FOCUS SEARCH OPERATION CHECK

Procedure for checking laser diode and focus search operation.

MODEL IDENTIFICATION

Back Panel

Indicates the location of model identification on the back panel.

Controls and Buttons

LOCATING THE CONTROLS

Identifies the location of controls on the main unit.

List of button locations and reference pages

Lists buttons on the main unit with their reference pages.

SYMBOLS

Explains symbols used for controls on the main unit.

Remote Control Layout

Remote control

Lists remote control buttons and their functions.

SYMBOLS

Explains symbols used for remote control buttons.

Disassembly Flow

DISASSEMBLY FLOW

Provides a visual flow chart for the disassembly process.

Disassembly: Case and Loading Panel

CASE

Details the procedure for removing the case, including screws.

LOADING PANEL ASSY

Details the removal of the loading panel assembly.

Disassembly: Front Panel and CD Mechanism

FRONT PANEL ASSY

Details the removal of the front panel assembly and its connections.

CD MECHANISM DECK (CDM74-F1BD81)

Details the removal of the CD mechanism deck and its wiring.

Disassembly: Tape, Game, CD Switch, Panel Boards

TAPE MECHANISM DECK, GAME BOARD

Details removal of tape mechanism deck and game board.

CD SWITCH BOARD, PANEL BOARD

Details removal of CD switch board and panel board.

Disassembly: Switch Board and Tuner Pack

SWITCH BOARD

Details the removal of the switch board.

TUNER PACK

Details the removal of the tuner pack.

Disassembly: Primary Board and Rear Panel

PRIMARY BOARD

Details the removal of the primary board and its connectors.

REAR PANEL

Details the removal of the rear panel and its fan.

Disassembly: Main Board and Surround/PA Boards

MAIN BOARD

Details the removal of the main board and its connectors.

SURROUND BOARD, PA BOARD

Details the removal of surround and PA boards and their connections.

Disassembly: Power Transformer and Driver/SW Boards

POWER TRANSFORMER

Details the removal of the power transformer and its connectors.

DRIVER BOARD, SW BOARD

Details the removal of the driver and SW boards and their connectors.

Disassembly: BD Board, Optical Pick-Up, and Sensor Board

BD BAORD, OPTICAL PICK-UP (KSM-215DCP/C2NP)

Details the disassembly of the BD board and optical pick-up.

SENSOR BOARD

Details the removal of the sensor board and its components.

Disassembly: Motor Boards

MOTOR (TB) BOARD

Details the disassembly of the motor (TB) board.

MOTOR (LD) BOARD

Details the disassembly of the motor (LD) board.

Test Modes

[GC TEST MODE]

Procedure to check fluorescent tube, LEDs, model, version, volume, etc.

Check of Amplifier

Checks amplifier GEQ and volume control operations.

Tape function

Details tape function checks, including ALC and rewind.

AMS Test Mode

Procedure for testing the AMS function on tape decks.

[MC TEST MODE]

Mode to check Amplifier, Tuner, and Tape operations.

[COLD RESET]

Procedure to perform a cold reset, clearing all data.

Test Modes and CD Operations

[VACS ON/OFF]

Mode to switch the VACS system on or off.

[TUNER STEP CHANGE]

Procedure to change AM channel step interval.

[CD SERVICE MODE]

Mode for moving the CD sled motor freely for cleaning.

[AGING MODE]

Mode for operation check of the CD section.

CD Error Codes and Modes

Display when an error occurred (CD Error Code Mode)

Displays error codes for mechanical and no-disc errors.

[CD REPEAT 5 LIMIT OFF MODE]

Enables CD playback to repeat for limitless times.

[CD SHIP MODE (WITH MEMORY CLEAR)]

Moves optical pick-up and clears RAM data for customer return.

CD and Video/MD Modes

[CD SHIP MODE (WITHOUT MEMORY CLEAR)]

Moves optical pick-up to vibration-durable position.

[CD POWER MANAGE]

Switches power supply to BU on/off during TUNER function.

[CD TRAY LOCK MODE]

Locks the disc trays, preventing them from opening.

[VIDEO/MD SWITCHING]

Switches between VIDEO and MD modes.

Adjustments

MECHANICAL ADJUSTMENTS

Precautions for mechanical adjustments, including cleaning and tool usage.

Torque Measurement

Details torque measurements for various modes (FWD, REV, FF/REW).

ELECTRICAL ADJUSTMENTS

Details adjustments for the deck section.

RECORD/PLAYBACK HEAD AZIMUTH ADJUST-MENT

Procedure for adjusting head azimuth for decks A and B.

CD Section Adjustments

CD SECTION

Notes for CD section adjustments, including waveform checks.

S-Curve Check Connection:

Details oscilloscope connection for S-curve check.

S-curve waveform

Shows the expected S-curve waveform and measurement points.

Waveform Checks

RFAC Level Check Connection:

Oscilloscope connection for RFAC level check.

RFAC signal waveform

Displays the RFAC signal waveform and its level.

E-F Balance Check Connection:

Oscilloscope connection for E-F balance check.

Traverse Waveform

Displays traverse waveform with measurement points A, B, C.

CD Board Test Point Diagram

Checking Location: - CD BOARD (SIDE B) -

Diagram showing test points on the CD board (Side B).

Diagram Symbols and Abbreviations

For schematic diagrams.

Notes on capacitor, resistor, and fusible resistor symbols.

Note on Printed Wiring Boards:

Notes on identifying parts and patterns on printed wiring boards.

Abbreviation

Lists abbreviations used for model regions and terms.

Circuit Board Locations

CIRCUIT BOARD LOCATION

Diagram showing the physical location of various circuit boards.

Waveforms

MAIN BOARD

Displays waveforms for IC401 and T101 on the main board.

BD BOARD

Displays waveforms for IC101 on the BD board.

PANEL BOARD

Displays waveforms for IC901, IC101, and T101.

Block Diagrams

BLOCK DIAGRAM - CD SECTION

Block diagram illustrating the CD section's signal flow.

Block Diagrams

BLOCK DIAGRAM - TUNER/TAPE SECTION

Block diagram showing tuner and tape section signal paths.

Block Diagrams

BLOCK DIAGRAM - MAIN SECTION

Block diagram illustrating main section signal flow.

Block Diagrams

BLOCK DIAGRAM - DISPLAY/POWER SECTION

Block diagram showing display and power control sections.

Printed Wiring Boards

PRINTED WIRING BOARD - BD SECTION

Shows the layout of components and traces on the BD board.

Schematic Diagrams

SCHEMATIC DIAGRAM - BD BOARD

Detailed schematic diagram of the BD board.

Printed Wiring Boards: CD Mechanism

PRINTED WIRING BOARD CD MECHANISM BOARD

Shows component layout for Motor (LD), Driver, Motor (TB), Sensor, SW boards.

Schematic Diagrams: CD Mechanism

SCHEMATIC DIAGRAM - CD MECHANISM BOARD

Schematic diagrams for Motor (LD), Driver, Sensor, Motor (TB), SW boards.

Printed Wiring Board: Main Board

PRINTED WIRING BOARD - MAIN BOARD

Shows the layout of components on the main board.

Schematic Diagram: Main Board (1/3)

SCHEMATIC DIAGRAM - MAIN BOARD (1/3)

Detailed schematic of main board, covering IC301 and IC401 connections.

Schematic Diagram: Main Board (2/3)

SCHEMATIC DIAGRAM - MAIN BOARD (2/3)

Detailed schematic of main board, covering IC600 and power amplifier.

Schematic Diagram: Main Board (3/3)

SCHEMATIC DIAGRAM - MAIN BOARD (3/3)

Detailed schematic of main board, covering power supply and control signals.

Printed Wiring Boards: Game, CD Switch

PRINTED WIRING BOARD - GAME, CD SWITCH BOARD

Shows component layouts for CD SW, Jog, Game, and Switch boards.

Schematic Diagrams: Game, CD Switch

SCHEMATIC DIAGRAM - GAME, CD SWITCH BOARD

Schematic diagrams for Game, Jog, CD-SW, and Switch boards.

Printed Wiring Board: PA Board

PRINTED WIRING BOARD - PA BOARD

Shows the component layout of the PA board.

Schematic Diagram: PA Board

SCHEMATIC DIAGRAM - PA BOARD

Detailed schematic diagram of the PA board, including power amplifier.

Printed Wiring Board: Panel Board (1/2)

PRINTED WIRING BOARD - PANEL BOARD (1/2)

Shows the component layout of the panel board (Part 1).

Printed Wiring Board: Panel Board (2/2)

PRINTED WIRING BOARD - PANEL BOARD (2/2)

Shows the component layout of the panel board (Part 2).

Printed Wiring Board: Panel Board

PRINTED WIRING BOARD - PANEL BOARD

Shows the component layout of the panel board.

Printed Wiring Board: Primary Board

PRINTED WIRING BOARD - PRIMARY BOARD

Shows the component layout of the primary board.

Schematic Diagrams: Primary and Surround Boards

SCHEMATIC DIAGRAM - PRIMARY BOARD

Schematic diagram of the primary board, detailing power supply.

SCHEMATIC DIAGRAM - SURROUND BOARD

Schematic diagram of the surround board.

Printed Wiring Board: Surround Board

PRINTED WIRING BOARD - SURROUND BOARD

Shows the component layout of the surround board.

IC Block Diagrams

DRIVER Board

Block diagram for IC701 and IC712 on the driver board.

BD Board

Block diagram for IC251 and IC301 on the BD board.

IC Pin Function Descriptions

IC101 CXD3059AR (RF AMP) (BD BOARD)

Detailed pin function description for IC101 on the BD board.

IC Pin Function Descriptions

IC301 TC94A34FG-002

Detailed pin function description for IC301 on the BD board.

IC Pin Function Descriptions

IC301 TC94A34FG-002

Continues pin function description for IC301.

IC Pin Function Descriptions

IC901 MB90M407PF-G-139-BNDE1 DISPLAY CONTROL (PANEL Board)

Pin function details for IC901 on the panel board.

IC Pin Function Descriptions

IC401 M3062CMEN-A03FPUO SYSTEM CONTOL (MAIN Board)

Pin function details for IC401 on the main board.

IC Pin Function Descriptions

IC401 M3062CMEN-A03FPUO SYSTEM CONTOL (MAIN Board)

Continues pin function details for IC401 on the main board.

Exploded Views

NOTE:

Notes regarding part standardization, stocking, and supply.

Abbreviation

Lists abbreviations for model regions.

CASE, REAR PANEL SECTION

Exploded view of the case and rear panel assembly with part numbers.

Exploded View: Front Panel

FRONT PANEL SECTION

Exploded view of the front panel assembly with part numbers.

Exploded View: Chassis Section

CHASSIS SECTION

Exploded view of the chassis section with part numbers.

Exploded View: CD Mechanism Deck Section 1

CD MECHANISM DECK SECTION-1

Exploded view of the CD mechanism deck section 1 with part numbers.

Exploded View: CD Mechanism Deck Section 2

CD MECHANISM DECK SECTION-2

Exploded view of the CD mechanism deck section 2 with part numbers.

Electrical Parts List

NOTE:

Notes on part standardization and semiconductors.

CAPACITORS:

List of capacitors with part numbers, descriptions, and specifications.

SEMICONDUCTORS

List of semiconductors with part numbers and descriptions.

Abbreviation

Lists abbreviations for model regions and terms.

Electrical Parts List

RESISTOR

List of resistors with part numbers and specifications.

TRANSISTOR

List of transistors with part numbers and specifications.

SWITCH

List of switches with part numbers.

VIBRATOR

List of vibrator components.

DIODE

List of diodes with part numbers and specifications.

Electrical Parts List

CONNECTOR

List of connectors with part numbers.

DIODE

List of diodes with part numbers.

EARTH TERMINAL

List of earth terminal components.

IC

List of ICs with part numbers.

RESISTOR

List of resistors with part numbers.

CAPACITOR

List of capacitors with part numbers.

Electrical Parts List

VARIABLE RESISTOR

List of variable resistors.

SWITCH

List of switches with part numbers.

CAPACITOR

List of capacitors with part numbers.

RELAY

List of relays.

THERMISTOR

List of thermistors.

TERMINAL BOARD

List of terminal boards.

CONNECTOR

List of connectors.

DIODE

List of diodes with part numbers.

Electrical Parts List

CAPACITOR

List of capacitors with part numbers.

CONNECTOR

List of connectors with part numbers.

DIODE

List of diodes with part numbers.

FERRITE BEAD

List of ferrite beads.

IC

List of ICs with part numbers.

Electrical Parts List

TRANSISTOR

List of transistors with part numbers.

SHORT

List of short circuit components.

CONNECTOR

List of connectors.

TRANSISTOR

List of transistors with part numbers.

CAPACITOR

List of capacitors with part numbers.

Electrical Parts List

RESISTOR

List of resistors with part numbers and specifications.

Electrical Parts List

RESISTOR

List of resistors with part numbers and specifications.

Electrical Parts List

RESISTOR

List of resistors with part numbers and specifications.

TRANSISTOR

List of transistors with part numbers.

RELAY

List of relays.

THERMISTOR

List of thermistors.

TERMINAL BOARD

List of terminal boards.

CONNECTOR

List of connectors.

DIODE

List of diodes with part numbers.

EARTH TERMINAL

List of earth terminals.

Electrical Parts List

RESISTOR

List of resistors with part numbers and specifications.

TRANSISTOR

List of transistors with part numbers.

Electrical Parts List

RESISTOR

List of resistors with part numbers and specifications.

SWITCH

List of switches with part numbers.

VIBRATOR

List of vibrator components.

CAPACITOR

List of capacitors with part numbers.

CONNECTOR

List of connectors.

DIODE

List of diodes with part numbers.

Electrical Parts List

CONNECTOR

List of connectors.

DIODE

List of diodes with part numbers.

FERRITE BEAD

List of ferrite beads.

IC

List of ICs with part numbers.

TRANSISTOR

List of transistors with part numbers.

RESISTOR

List of resistors with part numbers.

Electrical Parts List

RESISTOR

List of resistors with part numbers and specifications.

SWITCH

List of switches with part numbers.

VIBRATOR

List of vibrator components.

CAPACITOR

List of capacitors with part numbers.

CONNECTOR

List of connectors.

DIODE

List of diodes with part numbers.

Electrical Parts List

SWITCH BOARD

Notes on the switch board.

RESISTOR

List of resistors with part numbers and specifications.

ENCODER, ROTARY

List of rotary encoders.

MISCELLANEOUS

Miscellaneous parts including adaptors and filters.

WIRE (FLAT TYPE)

List of flat type wires.

DECK, MECHANICAL

List of mechanical deck parts.

FUSE, GLASS TUBE

List of fuses.

VACUUM FLUORESCENT DISPLAYS

List of vacuum fluorescent displays.

Electrical Parts List

MOTOR ASSY, TABLE

List of motor assemblies.

MOTOR ASSY, LOADING

List of motor assemblies.

FAN, DC

List of DC fans.

ENCODER, ROTARY

List of rotary encoders.

POWER TRANSFORMER

List of power transformers.

Revision History

REVISION HISTORY

Records the version and date of revisions made to the manual.

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