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Sony HCD-GRX7J User Manual

Sony HCD-GRX7J
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MICROFILM
SERVICE MANUAL
MINI Hi-Fi COMPONENT SYSTEM
Canadian Model
HCD-RX77
AEP Model
HCD-R700/RX77/RX77S
UK Model
HCD-R700/RX77S
E Model
HCD-GRX7/GRX7J
Australian Model
HCD-GRX7
Tourist Model
HCD-GRX7J
Model Name Using Similar Mechanism HCD-H991AV
CD Mechanism Type
CDM38L-5BD29AL/
CDM38LH-5BD29AL
Base Unit Type BU-5BD29AL
Optical Pick-up Type KSS-213D/Q-NP
Model Name Using Similar Mechanism NEW
Tape Transport Mechanism Type
TCM-230AWR1/
230PWR1
HCD-GRX7/GRX7J/R700/
RX77/RX77S
HCD-GRX7/GRX7J/R700/RX77/RX77S
are the Amplifier, CD player, Tape Deck
and Tuner section in MHC-GRX7/
GRX7J/R700/RX77/RX77S.
Photo: HCD-RX77
Dolby noise reduction manufactured under license
from Dolby Laboratories Licensing Corporation.
“DOLBY” and the double-D symbol a are trade-
marks of Dolby Laboratories Licensing Corporation.
CD
Section
TAPE
DECK
Section
SPECIFICATIONS
Amplifier section
Canadian model:
Continuous RMS power output (reference)
100 + 100 watts
(8 ohms at 1 kHz, 10% THD)
Total harmonic distortion less than 0.07%
(8 ohms at 1 kHz, 55 W)
European and Russian models:
DIN power output (rated) 60 + 60 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
80 + 80 watts
(6 ohms at 1 kHz, 10% THD)
Music power output (reference)
135 + 135 watts
(6 ohms at 1 kHz, 10% THD)
Other models:
The following measured at AC 110, 220 V 50/60 Hz
DIN power output (rated) 85 + 85watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
110 + 110 watts
(8 ohms at 1 kHz, 10% THD)
The following measured at AC 120, 240 V 50/60 Hz
DIN power output (rated) 105 + 105 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
130 + 130 watts
(8 ohms at 1 kHz, 10% THD)
Peak music power output (reference)
1500 watts
– Continued on next page –

Table of Contents

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Sony HCD-GRX7J Specifications

General IconGeneral
BrandSony
ModelHCD-GRX7J
CategoryStereo System
LanguageEnglish

Summary

SPECIFICATIONS

Amplifier Section Specifications

Detailed specifications for the amplifier section, including power output and distortion.

Other Models Specifications

Specifications for amplifier section specific to different regional models.

SECTION 1 SERVICING NOTES

Optical Pick-up Handling Precautions

Proper handling of optical pick-up and base unit to prevent damage.

Laser Diode Emission Safety

Safety guidelines for checking the laser diode emission from the CD player.

Component Replacement Precautions

Precautions for replacing chip components, emphasizing care with tantalum capacitors.

Flexible Circuit Board Repair Guide

Guidelines for repairing flexible circuit boards, including soldering temperature limits.

Radiation Exposure Warning

Warning regarding hazardous radiation exposure if service procedures differ from specifications.

SECTION 2 GENERAL

Location of Controls

Identification of all controls and their locations on the unit.

Setting the Clock Time

Step-by-step instructions for setting the unit's clock time.

SECTION 3 DISASSEMBLY

Case Disassembly

Instructions for removing the outer case and accessing internal components.

Front Panel Disassembly

Procedures for detaching and removing the front panel assembly.

SECTION 4 TEST MODE

Reset Modes (MC Cold/Hot)

Resets system data to factory defaults or retains presets.

CD Pickup Modes (Delivery/Sled Servo)

Modes for CD pickup transport durability and motor control.

Indicator and Button Test Mode

Activates all LEDs and display for functional checks and button tests.

AGING MODE

Operation Sequence and Error Codes

Sequence for aging mode checks and list of error codes with factors.

SECTION 5 MECHANICAL ADJUSTMENTS

Adjustment Precautions

Essential precautions before performing mechanical adjustments on the unit.

Torque Measurement Guide

Specific torque values and meter readings for tape deck mechanical adjustments.

SECTION 6 ELECTRICAL ADJUSTMENTS

Deck Section Adjustments

Adjustments for the deck section, including azimuth, tape speed, and playback level.

Head Azimuth Adjustment

Procedure for adjusting the azimuth of the record/playback heads for both decks.

Tape Speed Adjustment (Deck B)

Steps for adjusting tape speed on Deck B using test tapes and frequency counter.

Playback Level Adjustment (Deck A)

Procedure for adjusting playback level on Deck A using test tapes and oscilloscope.

REC Bias Adjustment (Deck B)

Procedure for adjusting recording bias on Deck B for optimal performance.

REC Level Adjustment (Deck B)

Procedure for adjusting recording level on Deck B for optimal performance.

TUNER SECTION ADJUSTMENTS

AM Section Tuning Adjustment

Steps for adjusting the AM tuner section's tuned level.

FM Section Tuning Adjustment

Adjustments for the FM section, including tuned level and polar adjustments.

FM Polar Adjustment (East European/CIS)

Procedure for FM polar adjustment specific to East European and CIS models.

CD SECTION CHECKS

S Curve Waveform Check

Procedure for checking the S-curve waveform for proper CD tracking and focus.

RF Level and Waveform Check

Method for checking the RF signal level and waveform clarity for CD playback.

E-F Balance Traverse Check

Procedure to check E-F balance and traverse waveform for CD mechanism operation.

SECTION 7 DIAGRAMS

Circuit Boards Location Overview

Visual guide showing the placement of all circuit boards within the unit.

Tuner Section Block Diagram (AEP/UK/German)

Block diagram illustrating the signal path for the tuner section in specific regional models.

Tuner Section Block Diagram (EE/CIS)

Block diagram for the tuner section, specific to East European and CIS models.

CD Mechanism Deck Block Diagram

Block diagram detailing the CD mechanism deck circuitry and signal flow.

Tape Deck Section Block Diagram

Block diagram illustrating the functional blocks and signal paths of the tape deck.

Main Section Block Diagram

Block diagram of the main control and processing section of the unit.

Display/Key Control/Power Supply Block Diagram

Block diagram covering display drivers, key input handling, and power supply circuits.

Tuner Section Schematic Diagram (AEP/UK/German)

Detailed schematic of the tuner section for specific regional models.

Tuner Section Schematic Diagram (EE/CIS)

Detailed schematic of the tuner section for East European and CIS models.

CD Section Printed Wiring Board

Printed wiring board layout for the CD section, showing component placement.

CD Section Schematic Diagram

Detailed schematic diagram for the CD section, showing component interconnections.

CD Motor Section Printed Wiring Boards

Printed wiring board layouts for the CD motor control sections.

CD Motor Section Schematic Diagram

Schematic diagrams for the CD motor control circuits.

Tape Deck Section Printed Wiring Board

Printed wiring board layout for the tape deck section, showing component placement.

Tape Deck Section Schematic Diagram

Detailed schematic diagram for the tape deck section, showing circuit interconnections.

Leaf SW Section Diagrams

Printed wiring board and schematic diagrams for the leaf switch section.

Main Section Printed Wiring Board

Printed wiring board layout for the main section of the unit.

Main Section Schematic Diagram (Part 1)

Detailed schematic diagram for the main section, part 1 of 4.

Main Section Schematic Diagram (Part 2)

Detailed schematic diagram for the main section, part 2 of 4.

Main Section Schematic Diagram (Part 3)

Detailed schematic diagram for the main section, part 3 of 4.

Panel Section Printed Wiring Board

Printed wiring board layout for the panel section, including controls and indicators.

CD-SW Section Diagrams

Printed wiring board and schematic diagrams for the CD switch section.

HP Section Diagrams

Printed wiring board and schematic diagrams for the headphone jack section.

Power Amp Section Printed Wiring Board

Printed wiring board layout for the power amplifier section.

Power Amp Section Schematic Diagram

Detailed schematic diagram for the power amplifier section.

Transformer Section Printed Wiring Board

Printed wiring board layout for the transformer section.

Transformer Section Schematic Diagram

Schematic diagram for the transformer section.

IC BLOCK DIAGRAMS

Tuner IC Block Diagrams (LC72130, LA1838)

Block diagrams for tuner section ICs LC72130 and LA1838.

CD IC Block Diagram (CXA1992AR)

Block diagram for IC101 (CXA1992AR) on the BD board, related to CD player functions.

CD Motor/Panel/Audio IC Block Diagrams

Block diagrams for ICs on CD motor, panel, and audio boards.

Panel IC Block Diagram (TMP87PM74F-6695)

Block diagram for IC601 (TMP87PM74F-6695) on the panel board.

IC PIN FUNCTION DESCRIPTION

Main Board IC501 Pin Functions

Detailed pin function description for the main board's system controller IC501.

SECTION 8 EXPLODED VIEWS

Case Section Exploded View

Exploded view of the case section, detailing parts like lids, panels, and screws.

Front Panel Section Exploded View

Exploded view of the front panel section, showing controls, LEDs, and mounting hardware.

Chassis Section Exploded View

Exploded view of the chassis section, including boards, transformers, and wiring harnesses.

CD Mechanism Deck Section 1 Exploded View

Exploded view of the CD mechanism deck, showing parts like brackets, trays, and motors.

CD Mechanism Deck Section 2 Exploded View

Exploded view of the CD mechanism deck, showing parts like pulleys, gears, and covers.

Base Unit Section Exploded View

Exploded view of the base unit (CD pick-up mechanism), detailing its parts and assembly.

Tape Mechanism Deck Section 1 Exploded View

Exploded view of the tape mechanism deck, showing heads, springs, and bases.

Tape Mechanism Deck Section 2 Exploded View

Exploded view of the tape mechanism deck, detailing motors, belts, and boards.

SECTION 9 ELECTRICAL PARTS LIST

Audio Board Parts List

List of electrical parts used on the audio board.

BD Board Parts List

List of electrical parts for the BD board, including components like capacitors and resistors.

Main Board Parts List

List of electrical parts used on the main board, covering a wide range of components.

HP and Leaf SW Board Parts List

Parts list for the Headphone (HP) and Leaf Switch (SW) boards.

Main Board Parts List (Continued)

Further listing of electrical parts for the main board.

Main Board Parts List (Continued)

Additional electrical parts list entries for the main board.

Main Board Parts List (Continued)

More electrical parts for the main board, including resistors and transistors.

Main Board Parts List (Continued)

Final entries for the main board parts list, detailing resistors and transistors.

Motor Section Parts List

List of parts for the motor slide and motor turn sections.

Panel Board Parts List

Comprehensive list of electrical parts for the panel board.

Panel Board Parts List (Continued)

Further listing of parts for the panel board, including resistors and transistors.

Power Amp Section Parts List

List of electrical parts for the power amplifier section.

Power Amp Section Parts List (Continued)

Additional electrical parts for the power amplifier section.

TCB Board Parts List

List of electrical parts for the TCB board, including ICs, filters, and transistors.

TCB Board Parts List (Continued)

Further listing of electrical parts for the TCB board, including resistors and jumpers.

TCB and Transformer Sections Parts List

Parts list for TCB section (resistors, jumpers) and Transformer section (fuses, resistors).

TCB Section Parts List (Continued)

Additional parts list entries for the TCB board.

Transformer Section Parts List (Continued)

Further parts list entries for the transformer section.

MISCELLANEOUS AND HARDWARE

Miscellaneous Parts

List of miscellaneous items used in the assembly.

Hardware List

List of screws, washers, and other hardware used in the assembly.

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