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Sony HCD-ZUX999 User Manual

Sony HCD-ZUX999
122 pages
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SERVICE MANUAL
Sony Corporation
Audio&Video Business Group
Published by Sony Techno Create Corporation
HCD-ZUX999
SPECIFICATIONS
COMPACT DISC RECEIVER
9-889-579-01
2009G04-1
©
2009.07
E Model
Ver. 1.0 2009.07
HCD-ZUX999 is the tuner, CD, USB and
ampli er section in FST-ZUX999.
Ampli er section
The following measured at AC 127 V, 60 Hz
(Mexican model)
The following measured at AC 120, 220,
240 V, 50/60 Hz (Other models)
Front/Rear speaker:
Power output (rated):
160 W + 160 W (at 6 Ω, 1 kHz,
1% THD)
RMS output power (reference):
250 W + 250 W/250 W + 250 W
(per channel at 6 Ω, 1 kHz, 10%
THD)
Inputs
AUDIO IN 1, 2 L/R:
voltage 250 – 700 mV, impedance
47 kilohms
MIC: sensitivity 1 mV, impedance
10 kilohms
Outputs
i (Headphones):
accepts headphones with an
impedance of 8 Ω or more
FRONT/REAR SPEAKER:
Use only the supplied speaker
SS-ZUX999
USB section
Supported bit rate:
MP3 (MPEG 1 Audio Layer-3):
32 – 320 kbps, VBR
WMA: 48 – 192 kbps, VBR
AAC: 48 – 320 kbps
Sampling frequencies:
MP3 (MPEG 1 Audio Layer-3):
32/44.1/48 kHz
WMA: 44.1 kHz
AAC: 44.1 kHz
(USB 1 and USB 2) port: Type A
Maximum current: 500 mA
– Continued on next page –
CD player section
System:
Compact disc and digital audio
system
Laser Diode Properties
Emission duration: Continuous
Laser Output*: Less than 44.6μW
* This output is the value measurement
at a distance of 200mm from the
objective lens surface on the Optical
Pick-up Block with 7mm aperture.
Frequency response:
20 Hz – 20 kHz
Tuner section
FM stereo, FM/AM superheterodyne tuner
Antenna:
FM lead antenna
AM loop antenna
Model Name Using Similar Mechanism New
Mechanism Type CDM74KF-F2BD82F-A
Base Unit Name BU-F2BD82F-A
Optical Pick-up Name KSM-215DHAP
“WALKMAN” and “WALKMAN” logo are registered trademarks of
Sony Corporation.
“Memory Stick” is a trademark of Sony Corporation.
• MPEG Layer-3 audio coding technology and patents licensed from
Fraunhofer IIS and Thomson.
Windows Media is a registered trademark of Microsoft Corporation
in the United States and/or other countries.

Table of Contents

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Sony HCD-ZUX999 Specifications

General IconGeneral
BrandSony
ModelHCD-ZUX999
CategoryCar Receiver
LanguageEnglish

Summary

Service Manual Specifications

Amplifier Section Specifications

Details amplifier output power ratings, voltage, impedance, and RMS output.

Outputs Specifications

Specifies headphone impedance requirements and speaker output details.

USB Section Specifications

Lists supported bit rates, sampling frequencies, and port specifications for USB.

CD Player Section Specifications

Details the CD player system, laser diode properties, and frequency response.

Tuner Section Specifications

Information on the FM/AM superheterodyne tuner and antenna types.

Servicing Notes and Precautions

Notes on Chip Component Replacement

Guidelines for replacing chip components, emphasizing care with tantalum capacitors.

Flexible Circuit Board Repairing

Precautions for repairing flexible circuit boards, focusing on soldering iron temperature.

Unleaded Solder Characteristics

Details on unleaded solder properties like melting point, viscosity, and usage.

Safety-Related Component Warning

Warning about critical components vital for safe operation, requiring specific replacement parts.

Handling Optical Pick-up and Laser Diode

Precautions for handling the optical pick-up block and checking laser diode emission safely.

Model Identification

Information to identify different model variations based on AC area or country.

Servicing Notes

Manually Opening the CD Tray

Procedure for manually opening the CD tray using a flathead screwdriver.

Service Position of the Base Unit

Illustrates the correct service position for the base unit during disassembly.

Service Position of the Whole Player

Shows the service position for the entire player, indicating panel removal steps.

Removing the Jog Dial (ENTER)

Step-by-step guide for removing the jog dial (enter) component.

Disassembly Procedures

Loading Panel Disassembly

Instructions for removing the loading panel.

Back Panel Disassembly

Steps for removing the back panel, noting screw locations.

Top Panel Section Disassembly

Procedure for disassembling the top panel section, including wire connections.

Main Board Access

Instructions for accessing and removing the main board, detailing wire disconnections.

CD Mechanism Deck Removal

Procedure for removing the CD mechanism deck, specifying screw locations.

AMP Board and DC Fan Removal

Instructions for removing the AMP board and DC fan, noting heat sink details.

Panel Function Board Disassembly

Steps for disassembling the panel function board, including button assemblies.

Bottom Sircs, Open/Close Key, Disc Function Boards

Instructions for removing multiple boards including SIRCS, OPEN/CLOSE KEY, and DISC FUNCTION.

Base Unit and BD Board Removal

Procedure for removing the base unit and BD board, noting wire and solder points.

Motor (TB) and Motor (LD) Board Removal

Steps for removing motor boards, detailing belt and screw locations.

Test Modes

Cold Reset Procedure

Resets all preset data to initial conditions, clearing RAM.

MC Test Mode

Checks amplifier and tape operations; caution for high output volume.

Panel Test Mode Functions

Tests software version, FL display, and key functions.

Disc Theft Prevention Mode

Locks the disc tray for anti-theft; includes setting and releasing.

Tuner Step Change Mode

Toggles AM channel steps between 9 kHz and 10 kHz.

VACS ON/OFF and Display Modes

Switches Variable Attenuation Control System (VACS) and checks its level.

BD Factory Mode Operations

Factory mode for checking AGC, RF GAIN, TRK ON/OFF, and playback speed.

Electrical Checks

CD Section Electrical Checks

Procedures for checking CD section signals like RF Level and E-F Balance.

Tuner Section Electrical Checks

Procedure for checking FM Tune Level, ensuring the 'TUNED' indicator lights up.

Diagrams and Waveforms

Circuit Boards Location

Visual guide showing the physical placement of various circuit boards within the unit.

Block Diagram - CD Servo Section

Illustrates the functional blocks and signal paths within the CD servo control system.

Block Diagram - Audio Section

Depicts the signal flow and functional blocks for audio processing and amplification.

Block Diagram - USB Section

Shows the block diagram for the USB interface, illustrating data flow and connections.

Block Diagram - AMP Section

Illustrates the functional blocks of the amplifier section, including power amplifiers.

Block Diagram - Panel Section

Shows the block diagram for the panel interface, detailing LED drivers and controls.

Block Diagram - Power Section

Depicts the power supply block diagram, including regulators and control circuits.

Printed Wiring Boards - Driver Section

Shows the physical layout of the printed wiring board for the driver section.

Schematic Diagram - Driver Section

Provides the electrical schematic for the driver section, detailing component interconnections.

Printed Wiring Board - BD Section

Illustrates the physical layout of the printed wiring board for the BD section.

Schematic Diagram - BD Section

Presents the electrical schematic for the BD section, showing circuit diagrams.

Printed Wiring Board - Main Section

Shows the physical layout of the main printed wiring board with component locations.

Schematic Diagram - Main Section (1/4)

Part one of the main schematic, detailing a section of the electronic circuitry.

Schematic Diagram - Main Section (4/4)

The final part of the main schematic, completing the circuit diagram of the main board.

Schematic Diagram - USB Section

Electrical schematic detailing the USB interface circuitry and its connections.

Schematic Diagram - SH-TAS Section (1/5)

Part one of the SH-TAS schematic, showing initial circuit blocks and connections.

Schematic Diagram - AMP Section

Electrical schematic for the amplifier section, detailing circuit design and connections.

Schematic Diagram - Headphone, Speaker Terminal Section

Electrical schematic for headphone and speaker terminal circuits, detailing connections.

Schematic Diagram - Panel Function Section (1/2)

Part one of the panel function schematic, showing LED drivers and control signals.

Schematic Diagram - Cross Fader, Master Volume, X-Round Jog Section

Electrical schematic for crossfader, master volume, and jog dial controls.

Schematic Diagram - Power Section

Electrical schematic for the power supply section, detailing AC input and regulators.

IC Block Diagrams

Block diagrams illustrating the internal functions of key integrated circuits.

Exploded Views

Overall Section Exploded View

Overall exploded view showing major external and internal components.

Front Panel Section Exploded View

Exploded view detailing the front panel assembly and its sub-components.

Top Panel Section-1 Exploded View

Exploded view of the top panel assembly, showing cover, wires, and related parts.

Top Panel Section-2 Exploded View

Further exploded view of the top panel, illustrating screws, cores, and components.

Top Panel Section-3 Exploded View

Final exploded view of the top panel, showing illumination boards and wire attachments.

Chassis Section Exploded View

Exploded view of the chassis, detailing the main internal frame and component mounting.

CD Mechanism Deck Section-1 Exploded View

Exploded view of the CD mechanism deck, showing gears, motors, and stoppers.

CD Mechanism Deck Section-2 Exploded View

Further exploded view of the CD mechanism deck, detailing driver boards and optical pick-up.

Electrical Parts List

Amplifier Board Parts

List of electrical components for the amplifier board, including capacitors and resistors.

Speaker Terminal Board Parts

List of electrical components for the speaker terminal board.

Headphone Board Parts

List of electrical components for the headphone board.

Main Board Parts List

Comprehensive list of electrical components for the main board.

Panel Function Board Parts

List of electrical components for the panel function board, including LEDs and switches.

Master Volume Board Parts

List of electrical components for the master volume board, including potentiometers.

X-Round Jog Board Parts

List of electrical components for the X-round jog board, including connectors and diodes.

Sh-Tas Board Parts

List of electrical components for the SH-TAS board, including capacitors and resistors.

PT Board Parts

List of electrical components for the PT board, including fuses and transformers.

Regulator Board Parts

List of electrical components for the regulator board, including voltage regulators.

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