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Sony UP-X898MD Service Manual

Sony UP-X898MD
114 pages
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DIGITAL GRAPHIC PRINTER
UP-D898MD
HYBRID GRAPHIC PRINTER
UP-X898MD
SERVICE MANUAL
1st Edition

Table of Contents

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Sony UP-X898MD Specifications

General IconGeneral
ColorNo
Resolution162.5 lpi
Control typeButtons, Rotary
Certification(US/CA) ANSI/AAMI ES60601-1, UL 60601-1, UL 60950-1, CAN/CSA-C22.2 No.60601-1, CAN/CSA C22.2 No.601.1, CAN/CSA C22.2 No.60950-1 (EU) EN 60601-1, EN 60950-1 (CB) IEC 60601-1 (2nd/3rd Ed.), IEC 60950-1 (US/CA) FCC Part 15 Subpart-B Digital Device Class A, ICES-003 Class A Digital Apparatus (EU) EN 60601-1-2 (Class B), EN 55022 (Class B)+EN 55024, EN 61000-3-2+ EN 61000-3-3 (AU) AS/NZS CISPR22 (EN55022) Class B (JP) VCCI Class A, JIS C 61000-3-2 (KR) KN22, KN24 Class B (EU) MDD, EMC, LVD
Product colorWhite
Printing colorsBlack
Built-in displayYes
Grayscale levels256
Print technologyDirect thermal printing
Printing time (max)1.9 s
Printing time (min)3.3 s
Maximum printing width110 mm
Analog signal format systemNTSC, PAL
USB 2.0 ports quantity1
Power sourceAC
AC input voltage100-240 V
AC input frequency50 - 60 Hz
Input current (max)1.3 A
Input current (min)0.6 A
Windows operating systems supportedWindows 7 Enterprise, Windows 7 Enterprise x64, Windows 7 Home Basic, Windows 7 Home Basic x64, Windows 7 Home Premium, Windows 7 Home Premium x64, Windows 7 Professional, Windows 7 Professional x64, Windows 7 Starter, Windows 7 Starter x64, Windows 7 Ultimate, Windows 7 Ultimate x64, Windows 8, Windows 8 Enterprise, Windows 8 Enterprise x64, Windows 8 Pro, Windows 8 Pro x64, Windows 8 x64, Windows Vista Business, Windows Vista Business x64, Windows Vista Enterprise, Windows Vista Enterprise x64, Windows Vista Home Basic, Windows Vista Home Basic x64, Windows Vista Home Premium, Windows Vista Home Premium x64, Windows Vista Ultimate, Windows Vista Ultimate x64, Windows XP Home, Windows XP Home x64, Windows XP Professional, Windows XP Professional x64
Storage temperature (T-T)-20 - 60 °C
Operating temperature (T-T)5 - 40 °C
Operating relative humidity (H-H)20 - 80 %
Cables includedUSB
Weight and Dimensions IconWeight and Dimensions
Depth240 mm
Width154 mm
Height88 mm
Weight2500 g

Summary

Manual Structure

Purpose of this Manual

Explains the manual's focus on board replacement for service engineers.

Related Manuals

Lists the "Instructions for Use CD-ROM" as an additional resource.

Trademarks

Identifies registered and unregistered trademarks used within the manual.

Section 1 Service Overview

1-1. Service Flow Chart

Provides a diagnostic flowchart to guide service procedures, covering pre and post-service steps.

1-2. Precaution for Transporting

Instructions for safe handling and transport to prevent unit damage.

1-3. Board Location and Main Parts Location

Illustrates the physical placement of internal boards and key components.

1-4. Tightening Torque

Specifies torque values for screws during assembly and disassembly.

1-5. Removing/Installing the Cabinet

Detailed steps for accessing internal components by removing the casing.

1-6. General Information of Utility Software

Introduction to the PC-based utility software for diagnostics and settings.

1-7. Firmware Version Upgrade

Step-by-step guide to update the printer's firmware using the utility.

1-8. Service Mode

Instructions on entering and using the unit's service mode for direct operations.

1-9. Menu Lock Function

Procedure to lock/unlock front panel controls to prevent unintended changes.

1-10. Lithium Battery (UP-X898MD)

Information on the internal battery and its replacement schedule.

1-11. Cleaning

Procedures for cleaning internal and external parts of the printer.

1-12. Periodic Inspection and Periodic Replacement Parts

Lists parts requiring regular inspection or replacement.

1-13. Print Size

Details standard print dimensions for video and digital inputs.

1-14. Lead-free Solder

Guidelines for using lead-free solder during repair work.

Section 2 Troubleshooting

2-1. Error Log Acquisition Procedure

Method to retrieve and analyze error logs for fault diagnosis.

2-1-1. Error Code Table

Comprehensive list of error codes, their symptoms, causes, and remedies.

2-2. Trouble Flow Chart

Diagnostic flowcharts to systematically identify and resolve issues.

2-2-1. Power Does Not Turn On

Troubleshooting steps for failures when the power switch is turned on.

2-2-2. Keys and LEDs Not Controlled Normally

Diagnosing issues with front panel controls and indicators.

2-2-3. Printing Cannot Be Performed Normally from PC or No Image Output

Resolving PC connectivity and printing problems.

2-2-4. Printing Cannot Be Performed Normally from Video Signal

Troubleshooting issues specific to video signal input printing.

2-2-5. Print Image Distorted in Paper Feed Direction

Diagnosing print distortions caused by irregular paper feeding.

2-2-6. Print Density Too High or Too Low

Steps to adjust print density settings for optimal output quality.

2-2-7. Feed Operation Failure

Troubleshooting errors related to the paper feed mechanism.

2-2-8. Thermal Head UP/DOWN Operation Failure

Diagnosing problems with the thermal head's vertical movement system.

2-2-9. Door Open/Close Operation Failure

Troubleshooting issues concerning the printer's door mechanism.

2-2-10. Printing Paper Presence/Absence Sensor Failure

Diagnosing and resolving errors with paper detection sensors.

2-2-11. Real Time Clock Does Not Operate Normally

Troubleshooting the unit's internal real-time clock function.

2-2-12. Remote Terminal Does Not Operate Normally

Resolving issues with remote control or foot switch functionality.

2-2-13. Image Not Written in USB Flash Memory

Troubleshooting problems with saving print data to USB flash drives.

Section 3 Replacement of Board and Main Parts

3-1. MA-195 Board

Procedures for replacing the main control board (MA-195).

3-2. KY-711 Board

Procedures for replacing the front panel interface board (KY-711).

3-3. SE-1142 Board

Procedures for replacing the SE-1142 sensor board.

3-4. SE-1143 Board

Procedures for replacing the SE-1143 sensor board.

3-5. Switching Regulator

Procedures for replacing the power supply switching regulator.

3-6. MD General Assembly

Procedures for replacing the MD general assembly.

3-7. Thermal Head

Procedures for replacing the thermal print head.

3-8. Stepping Motor/DC Motor Assembly

Procedures for replacing motor assemblies.

3-9. Cam Assembly

Procedures for replacing the cam assembly.

3-10. Platen Roller

Procedures for replacing the platen roller.

3-11. Timing Belt

Procedures for replacing the timing belts.

3-12. Pinch Arm Block Assembly

Procedures for replacing the pinch arm block assembly.

3-13. Check (Self-diagnosis)

Performing self-diagnosis tests on the unit.

Section 4 Circuit Description

4-1. Outline

General overview of the unit's electrical circuit components.

4-2. MA-195 Board

Detailed functions and blocks of the main control board.

4-3. KY-711 Board

Functions of the key button and sensor board.

4-4. SE-1142 Board

Functions of the SE-1142 sensor and relay board.

4-5. SE-1143 Board

Functions of the SE-1143 sensor board.

4-6. SU-167 Board

Function of the SU-167 board for DC motor control.

Section 5 Spare Parts

5-1. Notes on Repair Parts

Important guidelines and warnings regarding spare parts.

5-2. Exploded Views

Visual breakdown of the unit's components with part numbers.

Top Cover and Door Panel Block (UP-D898MD)

Exploded view of the top cover and door panel assembly for UP-D898MD.

Top Cover and Door Panel Block (UP-X898MD)

Exploded view of the top cover and door panel assembly for UP-X898MD.

Front Panel Block

Exploded view of the front panel assembly components.

Mecha Deck Block 1

Exploded view of the first mecha deck block components.

Mecha Deck Block 2

Exploded view of the second mecha deck block components.

Mecha Deck Block 3

Exploded view of the third mecha deck block components.

5-3. Packing Materials & Supplied Accessories

List of items included in the package with the unit.

Section 6 Diagrams

Overall

Block diagram illustrating the overall system architecture.

Frame Wiring

Diagram showing the internal wiring connections of the unit.

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