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Sony UP-980 Service Manual

Sony UP-980
110 pages
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SONTY.
VIDEO
GRAPHIC
PRINTER
UP-980
UP-980CE
SERVICE
MANUAL
1st
Edition

Table of Contents

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Sony UP-980 Specifications

General IconGeneral
BrandSony
ModelUP-980
CategoryPrinter
LanguageEnglish

Summary

SONY VIDEO GRAPHIC PRINTER UP-980 UP-980CE SERVICE MANUAL

SECTION 1 OPERATING INSTRUCTIONS

Introduction

Explains the organization of the manual and printer features.

Operation

Describes actual printing, connections, and adjustments.

Connection and Adjustment

Details how to make connections and use printer menus for adjustments.

Others

Notes precautions, error handling, troubleshooting, and control locations.

Precautions

On the safety

Covers general safety guidelines for operating the printer.

On operation

Provides guidelines for safe and proper printer operation.

On printer carriage

Notes on handling the printer carriage to prevent malfunctions.

On Installation

Guidelines for installing the printer in a suitable environment.

Cleaning the cabinet

Instructions for cleaning the printer's exterior cabinet safely.

Cleaning the thermal head

Procedure for cleaning the thermal head to maintain print quality.

SECTION 2 SERVICE OVERVIEW

2-1. PC BOARD LOCATION

Identifies the physical location of PC boards within the printer.

2-2. REMOVAL OF THE COVER AND THE PANELS

Step-by-step guide for removing external covers and panels.

2-3. REMOVAL OF THE MAIN PARTS

Instructions for safely removing major internal components.

SECTION 3 ELECTRICAL ALIGNMENT

[Equipment Required]

Lists necessary tools for electrical alignment procedures.

3-1. TRAP ADJUSTMENT

Procedure for adjusting the trap filter and sync signals.

3-2. VIDEO LEVEL ADJUSTMENT

Steps to adjust video signal levels for optimal printing.

3-3. BRIGHTNESS AND CONTRAST ADJUSTMENT

Procedure for adjusting printout brightness and contrast.

3-4. DOOR LOCK SENSOR ADJUSTMENT

Details how to adjust the door lock sensor for proper operation.

3-5. HEAD VOLTAGE ADJUSTMENT

Guide for adjusting the voltage supplied to the thermal head.

SECTION 4 CIRCUIT OPERATION DESCRIPTION

OUTLINE

Provides an overview of the printer's electrical circuit blocks.

VIDEO CIRCUIT

Describes the signal processing within the video circuit.

MEMORY & HEAD CONTROL G/A

Explains the interaction between memory and thermal head control.

FRAME MEMORY (DRAM)

Details the function and operation of the frame memory.

MENU CONTROL CPU

Describes the role of the microcomputer in menu and LCD control.

SYSTEM CONTROL CPU

Explains the function of the central control unit for various blocks.

MOTOR DRIVE

Describes how motors for different functions are driven.

SENSOR CIRCUIT

Explains the detection and processing of sensor values.

OVERALL

Presents a high-level block diagram of the printer's system.

VIDEO BOARD (MA-91)

Details the schematic and components of the MA-91 video board.

4-1. VIDEO CIRCUIT

Explains video signal processing and related circuits.

4-2. OSCILLATOR CIRCUIT

Explains the clock generation and signal synchronization circuits.

4-3. IC601 PERIPHERAL CIRCUIT

Outlines the various functions and data handling of IC601.

IC601 BLOCK DIAGRAM

Illustrates the internal block diagram of IC601.

4-4. MENU CONTROL SECTION

Describes the menu control functions and components.

4-4-5. Communication with C505 (System Control CPU)

Describes serial communication between IC201 and IC505 for command processing.

4-5. SYSTEM CONTROL SECTION

Details the functions of the system control microcomputer.

4-5-4. Door Open and Close Control

Explains the control of the door motor and the function of door sensors.

4-5-5. Paper Cutter Control

Details the operation and sensors for the paper cutter mechanism.

4-5-6. Watch of Paper Sensor

Explains how paper sensors detect the presence and alignment of paper.

4-5-7. Watch of the Head Temperature Sensor

Describes how the head temperature is monitored and used for control.

4-5-8. Head Fan Motor (for Head Cooling) Control

Explains the control of the fan motor for cooling the thermal head.

4-5-9. Analog Circuit Section Control

Details the control functions managed by IC505 for analog circuits.

4-5-10. Gate Array IC601 Control

Explains how IC505 controls the gate array IC601 for capture and copy operations.

4-6. THERMAL HEAD SECTION

Describes the thermal head's operation and characteristics.

4-6-1. Structure

Describes the physical structure and dot arrangement of the thermal head.

4-6-2. Basic Operation

Explains the fundamental operation of the thermal head during printing.

4-6-3. Stair Generation

Details how printing darkness is controlled via DR pulses and STB intervals.

4-6-4. Temperature Compensation

Explains how thermal head temperature variations are compensated.

4-6-5. Line Number Correction

Describes the correction circuit for ensuring consistent print lines.

SECTION 5 TROUBLESHOOTING

5-1. PRINT IS FAULTY

Troubleshooting flowchart for print failures.

5-2. PRINT IS TOO DARK OR TOO LIGHT

Troubleshooting steps for print density issues.

5-3. LIQUID-CRYSTAL DISPLAY (LCD) IS OUT OF ORDER

Troubleshooting flowchart for LCD display malfunctions.

5-4. MENU SETTING IS NOT PROPERLY SAVED WHEN CHANGED.

Troubleshooting steps for issues with saving and loading menu settings.

5-5. PAPER CHECK IS OUT OF ORDER

Troubleshooting flowchart for paper detection system failures.

5-6. CUTTER IS OUT OF ORDER

Troubleshooting flowchart for paper cutter mechanism failures.

5-7. HEAD OPERATION (UP & DOWN) IS OUT OF ORDER

Troubleshooting for issues with the print head's vertical movement.

5-8. PAPER FEEDING IS OUT OF ORDER

Troubleshooting flowchart for paper feeding mechanism failures.

5-9. DOOR (OPENING & CLOSING) IS OUT OF ORDER

Troubleshooting for issues with the printer's door opening/closing system.

SECTION 6 SEMICONDUCTOR PIN ASSIGNMENTS

Semiconductors of which functions are equivalent are described here.

General note about semiconductor function equivalency and replacement.

DIODE

Lists diode part numbers and corresponding page references.

LED

Lists LED part numbers and corresponding page references.

TRANSISTOR

Lists transistor part numbers and corresponding page references.

OTHERS

Lists miscellaneous component part numbers and references.

IC

Lists integrated circuit part numbers and corresponding page references.

DIODE, LED, TRANSISTOR

Provides pin diagrams for diodes, LEDs, and transistors.

TRANSISTOR, OTHERS, IC

Provides pin diagrams for transistors, other components, and ICs.

IC

Provides pin diagrams for various integrated circuits.

IC

Provides pin diagrams for various integrated circuits.

IC

Provides pin diagrams for various integrated circuits.

IC

Provides pin diagrams for various integrated circuits.

IC

Provides pin diagrams for various integrated circuits.

SECTION 7 SPARE PARTS

7-1. NOTES ON REPAIR PARTS

Important notes regarding safety, part standardization, and stock.

7-2. EXPLODED VIEW

Shows exploded views of the printer's assemblies.

Ornamental Block & Mechanical Block

Exploded view showing parts of the ornamental and mechanical blocks.

Ornamental Block & Switching Regulator

Exploded view of the ornamental block and switching regulator assembly.

Sub Assy, Top Chassis

Exploded view of the sub-assembly for the top chassis.

Feeder Block

Exploded view of the feeder block assembly.

Chassis Block Assy, Rear

Exploded view of the rear chassis block assembly.

Chassis Block & Gear

Exploded view of the chassis block and gear assembly.

7-3. ELECTRICAL PARTS LIST

List of electrical components with part numbers and descriptions.

(MA-91 BOARD) - Electrical Parts List

Detailed list of electrical parts for the MA-91 board.

(MA-91 BOARD) - Electrical Parts List

Detailed list of electrical parts for the MA-91 board.

(MA-91 BOARD) - Electrical Parts List

Detailed list of electrical parts for the MA-91 board.

(MA-91 BOARD) - Electrical Parts List

Detailed list of electrical parts for the MA-91 board.

(MA-91 BOARD) - Electrical Parts List

Detailed list of electrical parts for the MA-91 board.

(MA-91 BOARD) - Electrical Parts List

Detailed list of electrical parts for the MA-91 board.

SE-441 BOARD

List of parts for the SE-441 board.

SE-442 BOARD

List of parts for the SE-442 board.

SE-443 BOARD

List of parts for the SE-443 board.

SE-485 BOARD

List of parts for the SE-485 board.

SE-486 BOARD

List of parts for the SE-486 board.

SU-41 BOARD

List of parts for the SU-41 board.

SU-42 BOARD

List of parts for the SU-42 board.

FRAME

List of parts related to the printer frame.

SECTION 8 BLOCK DIAGRAMS

OVERALL (1/2)

Provides a partial overview block diagram of the printer system.

OVERALL (1/2)

Provides a partial overview block diagram of the printer system.

OVERALL (2/2)

Provides the second part of the overview block diagram.

SECTION 9 PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS

MA-91 (1/5)

Schematic diagram for the MA-91 board, part 1 of 5.

MA-91 (2/5)

Schematic diagram for the MA-91 board, part 2 of 5.

MA-91 (2/5)

Schematic diagram for the MA-91 board, part 2 of 5.

MA-91 (3/5)

Schematic diagram for the MA-91 board, part 3 of 5.

MA-91 (3/5)

Schematic diagram for the MA-91 board, part 3 of 5.

MA-91 (4/5)

Schematic diagram for the MA-91 board, part 4 of 5.

MA-91 (4/5)

Schematic diagram for the MA-91 board, part 4 of 5.

MA-91 (5/5)

Schematic diagram for the MA-91 board, part 5 of 5.

MA-91 (5/5)

Schematic diagram for the MA-91 board, part 5 of 5.

MA-91 - A SIDE -

Printed wiring board layout for the MA-91 board, A side.

MA-91 - B SIDE -

Printed wiring board layout for the MA-91 board, B side.

SU-42, SU-41, SE-486, SE-485, SE-443, SE-442, SE-441, PTC-98, HN-256

Printed wiring board diagrams for various component boards.

FRAME

Schematic diagram showing frame connections and interfaces.

FRAME

Schematic diagram showing frame connections and interfaces.

SUPPLEMENT-1

SUBJECT

Indicates the topic covered in this supplement: Service Mode explanation.

EXPLANATION OF SERVICE MODE

Details how to access and use the printer's service mode functions.

1. BUTTON MENU

Explains the button operations within the service mode's button menu.

2. MENU DISPLAY

Describes the on-screen menu structure and selectable patterns.

3. NOTES

Provides important notes regarding printing, print pitch, and density adjustment.

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