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Sony UP-D897 - Service Manual

Sony UP-D897
60 pages
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SONYY.
DIGITAL
GRAPHIC
PRINTER
P-D897
SERVICE
MANUAL
1st
Edition

Table of Contents

Other manuals for Sony UP-D897

Questions and Answers

Summary

Manual Structure

Purpose of this manual

Explains the scope and content of the service manual for the UP-D897.

Related manuals

Lists other manuals provided with the unit for comprehensive information.

Service Overview

1-1. Board Location

Identifies the physical placement of circuit boards within the unit.

1-2. Main Parts Location

Shows the main internal components and their positions.

1-3. Removing;Installing the Cabinet

Provides instructions for disassembling and reassembling the printer's outer casing.

1-3-1. Top Cover

Details the procedure for removing and installing the top cover.

1-3-2. Front Panel Subassembly

Explains how to remove and install the front panel assembly.

1-3-3. Rear Panel

Outlines the steps for removing and installing the rear panel.

1-4. Replacing the Main Parts

Guides on replacing key internal components of the printer.

1-4-1. Switching Regulator;DC Fan

Step-by-step guide for replacing the switching regulator and DC fan.

1-4-2. Mechanical Deck Assembly

Procedure for removing and installing the mechanical deck assembly.

1-4-3. Thermal Head

Instructions for replacing the thermal head component.

1-4-4. Stepping Motor;DC Motor

Details the removal and installation of stepping and DC motors.

1-4-5. Cam Shaft Assembly

Steps for removing and installing the cam shaft assembly.

1-4-6. Pinch Arm Assembly

Procedure for replacing the pinch arm assembly.

1-4-7. Platen Roller

Instructions for replacing the platen roller.

1-4-8. Timing Belt

Guide for removing and installing the timing belt.

1-5. Procedure Required for Replacement

Table detailing required processes for specific part replacements.

1-6. Unleaded Solder

Information and precautions regarding the use of unleaded solder.

Electrical Alignment

2-1. Procedure before and after Adjustment

Outlines procedures for user setting record printing and factory reset.

2-1-1. Procedure of Printing the User Setting Record (Before Adjustment)

Steps to print the unit's current user settings before adjustments.

2-1-2. User Setting Check Procedure (After Adjustment)

Procedure to verify and adjust settings after performing maintenance.

2-1-3. Factory Setting

Instructions to reset the unit to its original factory default settings.

2-2. Calibration and Electrical Conductivity Check

Guide for calibrating brightness/contrast and checking button conductivity.

2-3. Head Voltage Adjustment

Procedure for adjusting head voltage after component replacement.

2-4. Initialization of Print Count History

Steps to reset the printer's internal print count history.

2-5. Firmware Version Upgrade

Instructions for upgrading the printer's firmware.

Circuit Description

3-1. System Control Block

Overview of the system's central control architecture and components.

3-1-1. Outline

Describes the main functions and blocks of the system control.

3-1-2. Block Diagram of Electrical Block

Provides a high-level block diagram of the electrical system.

3-2. Head;Mechanical Control Block

Details the control mechanisms for the printer's mechanical parts and head.

3-2-1. Outline

General description of the head/mechanical control block.

3-2-2. Platen Motor Control

Explains how the platen motor is controlled for rotation and speed.

3-2-3. Thermal Head UP;DOWN Control

Describes the control of the thermal head's vertical movement.

3-2-4. Monitoring of Door Sensor

How the door position sensor is monitored.

3-2-5. Monitoring of Paper Sensor

Explains the paper detection mechanism.

3-2-6. Monitoring of Head Temperature Sensor

Details the head temperature monitoring system.

3-2-7. Control of Head Fan Motor (for Head Cooling)

Information on the head fan motor operation.

3-2-8. Read of Buttons

Explains how front panel buttons are read and processed.

3-3. USB Interface

Description of the unit's USB interface.

3-4. Thermal Head Block

Detailed breakdown of the thermal head's operation and components.

3-4-1. Structure

Describes the physical structure of the thermal head.

3-4-2. Basic Operation

Explains the fundamental operational principles of the thermal head.

3-4-3. Temperature Correction

Details how temperature variations affect print quality and are corrected.

3-4-4. Correction of Resistor Count

Explains the mechanism for correcting errors caused by resistor variations.

Troubleshooting

4-1. Print result is not satisfactory

Troubleshooting flowchart for unsatisfactory print results.

4-2. Print result density is too high or low

Flowchart for diagnosing issues with print density.

4-3. Trouble of determining presence or absence of paper

Diagnostic steps for paper detection errors.

4-4. Thermal head UP;DOWN operation trouble

Troubleshooting guide for thermal head vertical movement issues.

4-5. Feed operation trouble

Flowchart for diagnosing paper feeding problems.

4-6. Trouble of determining door open;close

Steps to troubleshoot door open/close detection errors.

Service Mode (Self-diagnosis Function)

5-1. Startup Procedure

Instructions for entering the service mode.

5-2. Service Mode Menu

Overview of the available diagnostic functions and menu structure.

5-3. Test Pattern Printing

Guide for printing various test patterns for diagnosis.

5-4. Test Pattern Print Count

How to set the number of test patterns to be printed.

5-5. LCD Lighting Check

Procedure to check the functionality of the LCD lighting.

5-6. LED Lighting Check

Instructions for verifying LED indicator lights.

5-7. Front Panel Volume Calibration

Steps for calibrating front panel volume controls.

5-8. Log Printing

How to print system logs and error information.

5-9. Initialization of Setting

Procedures for resetting various unit settings.

5-10. Temperature Indication

How to display the unit's current temperature.

5-11. FEED Operation

Description of the FEED button's function in service mode.

5-12. Menu Lock

How to lock and unlock the unit's settings and controls.

Spare Parts

6-1. Notes on Repair Parts

Important notes and warnings regarding spare parts.

6-2. Exploded Views

Visual diagrams showing the assembly of major parts.

6-3. Electrical Parts List

Comprehensive list of electrical components used in the unit.

6-4. Supplied Accessories

Lists the accessories provided with the printer.

Block Diagram

Overall

High-level functional block diagram of the entire system.

Schematic Diagrams

Index

Table of contents for the schematic diagrams.

Summary

Manual Structure

Purpose of this manual

Explains the scope and content of the service manual for the UP-D897.

Related manuals

Lists other manuals provided with the unit for comprehensive information.

Service Overview

1-1. Board Location

Identifies the physical placement of circuit boards within the unit.

1-2. Main Parts Location

Shows the main internal components and their positions.

1-3. Removing;Installing the Cabinet

Provides instructions for disassembling and reassembling the printer's outer casing.

1-3-1. Top Cover

Details the procedure for removing and installing the top cover.

1-3-2. Front Panel Subassembly

Explains how to remove and install the front panel assembly.

1-3-3. Rear Panel

Outlines the steps for removing and installing the rear panel.

1-4. Replacing the Main Parts

Guides on replacing key internal components of the printer.

1-4-1. Switching Regulator;DC Fan

Step-by-step guide for replacing the switching regulator and DC fan.

1-4-2. Mechanical Deck Assembly

Procedure for removing and installing the mechanical deck assembly.

1-4-3. Thermal Head

Instructions for replacing the thermal head component.

1-4-4. Stepping Motor;DC Motor

Details the removal and installation of stepping and DC motors.

1-4-5. Cam Shaft Assembly

Steps for removing and installing the cam shaft assembly.

1-4-6. Pinch Arm Assembly

Procedure for replacing the pinch arm assembly.

1-4-7. Platen Roller

Instructions for replacing the platen roller.

1-4-8. Timing Belt

Guide for removing and installing the timing belt.

1-5. Procedure Required for Replacement

Table detailing required processes for specific part replacements.

1-6. Unleaded Solder

Information and precautions regarding the use of unleaded solder.

Electrical Alignment

2-1. Procedure before and after Adjustment

Outlines procedures for user setting record printing and factory reset.

2-1-1. Procedure of Printing the User Setting Record (Before Adjustment)

Steps to print the unit's current user settings before adjustments.

2-1-2. User Setting Check Procedure (After Adjustment)

Procedure to verify and adjust settings after performing maintenance.

2-1-3. Factory Setting

Instructions to reset the unit to its original factory default settings.

2-2. Calibration and Electrical Conductivity Check

Guide for calibrating brightness/contrast and checking button conductivity.

2-3. Head Voltage Adjustment

Procedure for adjusting head voltage after component replacement.

2-4. Initialization of Print Count History

Steps to reset the printer's internal print count history.

2-5. Firmware Version Upgrade

Instructions for upgrading the printer's firmware.

Circuit Description

3-1. System Control Block

Overview of the system's central control architecture and components.

3-1-1. Outline

Describes the main functions and blocks of the system control.

3-1-2. Block Diagram of Electrical Block

Provides a high-level block diagram of the electrical system.

3-2. Head;Mechanical Control Block

Details the control mechanisms for the printer's mechanical parts and head.

3-2-1. Outline

General description of the head/mechanical control block.

3-2-2. Platen Motor Control

Explains how the platen motor is controlled for rotation and speed.

3-2-3. Thermal Head UP;DOWN Control

Describes the control of the thermal head's vertical movement.

3-2-4. Monitoring of Door Sensor

How the door position sensor is monitored.

3-2-5. Monitoring of Paper Sensor

Explains the paper detection mechanism.

3-2-6. Monitoring of Head Temperature Sensor

Details the head temperature monitoring system.

3-2-7. Control of Head Fan Motor (for Head Cooling)

Information on the head fan motor operation.

3-2-8. Read of Buttons

Explains how front panel buttons are read and processed.

3-3. USB Interface

Description of the unit's USB interface.

3-4. Thermal Head Block

Detailed breakdown of the thermal head's operation and components.

3-4-1. Structure

Describes the physical structure of the thermal head.

3-4-2. Basic Operation

Explains the fundamental operational principles of the thermal head.

3-4-3. Temperature Correction

Details how temperature variations affect print quality and are corrected.

3-4-4. Correction of Resistor Count

Explains the mechanism for correcting errors caused by resistor variations.

Troubleshooting

4-1. Print result is not satisfactory

Troubleshooting flowchart for unsatisfactory print results.

4-2. Print result density is too high or low

Flowchart for diagnosing issues with print density.

4-3. Trouble of determining presence or absence of paper

Diagnostic steps for paper detection errors.

4-4. Thermal head UP;DOWN operation trouble

Troubleshooting guide for thermal head vertical movement issues.

4-5. Feed operation trouble

Flowchart for diagnosing paper feeding problems.

4-6. Trouble of determining door open;close

Steps to troubleshoot door open/close detection errors.

Service Mode (Self-diagnosis Function)

5-1. Startup Procedure

Instructions for entering the service mode.

5-2. Service Mode Menu

Overview of the available diagnostic functions and menu structure.

5-3. Test Pattern Printing

Guide for printing various test patterns for diagnosis.

5-4. Test Pattern Print Count

How to set the number of test patterns to be printed.

5-5. LCD Lighting Check

Procedure to check the functionality of the LCD lighting.

5-6. LED Lighting Check

Instructions for verifying LED indicator lights.

5-7. Front Panel Volume Calibration

Steps for calibrating front panel volume controls.

5-8. Log Printing

How to print system logs and error information.

5-9. Initialization of Setting

Procedures for resetting various unit settings.

5-10. Temperature Indication

How to display the unit's current temperature.

5-11. FEED Operation

Description of the FEED button's function in service mode.

5-12. Menu Lock

How to lock and unlock the unit's settings and controls.

Spare Parts

6-1. Notes on Repair Parts

Important notes and warnings regarding spare parts.

6-2. Exploded Views

Visual diagrams showing the assembly of major parts.

6-3. Electrical Parts List

Comprehensive list of electrical components used in the unit.

6-4. Supplied Accessories

Lists the accessories provided with the printer.

Block Diagram

Overall

High-level functional block diagram of the entire system.

Schematic Diagrams

Index

Table of contents for the schematic diagrams.

Sony UP-D897 Specifications

Printing Specifications IconPrinting Specifications
printing methodDirect Thermal Printing
thermal headThin film thermal 1280 dots
resolution325 dpi
effective print pixels4096 x 1280 (max.)
Interface and Memory IconInterface and Memory
interfaceUSB 2.0 High Speed Interface
memory4096 x 1280 x 8 bit
Performance IconPerformance
print speedApproximately 2.0 seconds (High Speed Mode)
gradationsTrue 256 gray balance
Weight and Dimensions IconWeight and Dimensions
dimensions154mm x 88mm x 240mm (WHD)
weightApproximately 2.6kg

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