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Sony UP-D898MD Service Manual

Sony UP-D898MD
114 pages
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DIGITAL GRAPHIC PRINTER
UP-D898MD
HYBRID GRAPHIC PRINTER
UP-X898MD
SERVICE MANUAL
1st Edition

Table of Contents

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Sony UP-D898MD Specifications

General IconGeneral
ColorNo
Resolution162.5 lpi
Control typeButtons, Rotary
Certification(US/CA) ANSI/AAMI ES60601-1, UL 60601-1, UL 60950-1, CAN/CSA-C22.2 No.60601-1, CAN/CSA C22.2 No.601.1, CAN/CSA C22.2 No.60950-1 (EU) EN 60601-1, EN 60950-1 (CB) IEC 60601-1 (2nd/3rd Ed.), IEC 60950-1 (US/CA) FCC Part 15 Subpart-B Digital Device Class A, ICES-003 Class A Digital Apparatus (EU) EN 60601-1-2 (Class B), EN 55022 (Class B)+EN 55024, EN 61000-3-2+ EN 61000-3-3 (AU) AS/NZS CISPR22 (EN55022) Class B (JP) VCCI Class A, JIS C 61000-3-2 (KR) KN22, KN24 Class B (EU) MDD, EMC, LVD
Product colorWhite
Printing colorsBlack
Built-in displayYes
Grayscale levels256
Print technologyDirect thermal printing
Printing time (max)1.9 s
Printing time (min)3.3 s
USB 2.0 ports quantity1
Power sourceAC
AC input voltage100-240 V
AC input frequency50 - 60 Hz
Input current (max)1.3 A
Input current (min)0.6 A
Windows operating systems supportedWindows 7 Enterprise, Windows 7 Enterprise x64, Windows 7 Home Basic, Windows 7 Home Basic x64, Windows 7 Home Premium, Windows 7 Home Premium x64, Windows 7 Professional, Windows 7 Professional x64, Windows 7 Starter, Windows 7 Starter x64, Windows 7 Ultimate, Windows 7 Ultimate x64, Windows 8, Windows 8 Enterprise, Windows 8 Enterprise x64, Windows 8 Pro, Windows 8 Pro x64, Windows 8 x64, Windows Vista Business, Windows Vista Business x64, Windows Vista Enterprise, Windows Vista Enterprise x64, Windows Vista Home Basic, Windows Vista Home Basic x64, Windows Vista Home Premium, Windows Vista Home Premium x64, Windows Vista Ultimate, Windows Vista Ultimate x64, Windows XP Home, Windows XP Home x64, Windows XP Professional, Windows XP Professional x64
Storage temperature (T-T)-20 - 60 °C
Operating temperature (T-T)5 - 40 °C
Operating relative humidity (H-H)20 - 80 %
Weight and Dimensions IconWeight and Dimensions
Depth240 mm
Width154 mm
Height88 mm
Weight2500 g

Summary

Section 1 Service Overview

1-1. Service Flow Chart

Provides step-by-step guidance for diagnosing and resolving printer issues before service.

1-2. Precaution for Transporting

Details essential precautions to prevent damage when moving or shipping the printer unit.

1-3. Board Location and Main Parts Location

Illustrates the physical placement of internal circuit boards and key components within the printer.

1-4. Tightening torque

Specifies the correct torque values for various screws used in the printer assembly and disassembly.

1-5. Removing/Installing the Cabinet

Provides step-by-step instructions for removing and reinstalling the printer's outer cabinet parts.

1-6. General Information of Utility Software

Explains the requirements, setup, and functions of the utility software for printer maintenance.

1-7. Firmware Version Upgrade

Details the procedure for updating the printer's firmware using the utility software.

1-8. Service Mode

Explains how to enter and navigate the printer's service mode for advanced functions.

1-9. Menu Lock Function

Describes how to lock and unlock the printer's operational controls to prevent unintended changes.

1-10. Lithium Battery (UP-X898MD)

Information on the lithium battery, its replacement interval, and specifications for the UP-X898MD.

1-11. Cleaning

Instructions for cleaning the printer's exterior cabinet, thermal head, and platen roller.

1-12. Periodic Inspection and Periodic Replacement Parts

Lists parts requiring regular inspection and replacement, including their recommended intervals.

1-13. Print Size

Details the standard print sizes for video and digital input signals, including tolerances.

1-14. Lead-free Solder

Guidelines and precautions for using lead-free solder during repair work on the unit's boards.

Section 2 Troubleshooting

2-1. Error Log Acquisition Procedure

Explains how to obtain and interpret error logs for diagnosing printer malfunctions.

2-1-1. Error Code Table

A table listing error codes, their symptoms, possible causes, and recommended remedies.

2-2. Trouble Flow Chart

Diagnostic flowcharts to help identify and resolve specific printer operational problems.

Section 3 Replacement of Board and Main Parts

3-1. MA-195 Board

Detailed procedures for replacing the MA-195 main board, including saving settings.

3-2. KY-711 Board

Instructions for removing and installing the KY-711 board, which includes the LCD and controls.

3-3. SE-1142 Board

Steps for replacing the SE-1142 board, which contains various sensor circuits.

3-4. SE-1143 Board

Procedure for removing and installing the SE-1143 board, also involved with sensor functions.

3-5. Switching Regulator

Guidance on replacing the switching regulator and resetting power on time.

3-6. MD General Assembly

Steps for removing and installing the main mechanical deck assembly.

3-7. Thermal Head

Comprehensive guide for replacing the thermal head, including checks and adjustments.

3-8. Stepping Motor/DC Motor Assembly

Instructions for the removal and installation of the stepping motor and DC motor assemblies.

3-9. Cam Assembly

Procedures for removing and installing the cam assembly, including lubrication points.

3-10. Platen Roller

Steps for removing and installing the platen roller, including cleaning advice.

3-11. Timing Belt

Detailed instructions for removing and installing the various timing belts in the unit.

3-12. Pinch Arm Block Assembly

Guidance on replacing the pinch arm block assembly and associated parts.

3-13. Check (Self-diagnosis)

Procedures for performing self-diagnosis tests using the utility software to check unit status.

Section 4 Circuit Description

4-1. Outline

Overview of the unit's electrical circuits and the main boards involved.

4-2. MA-195 Board

Detailed description of the functions and blocks integrated into the MA-195 main board.

4-3. KY-711 Board

Explanation of the KY-711 board's functions, including its LCD and sensor circuits.

4-4. SE-1142 Board

Description of the sensor circuits and relay functions on the SE-1142 board.

4-5. SE-1143 Board

Description of the sensor circuits mounted on the SE-1143 board.

4-6. SU-167 Board

Specifies the SU-167 board's role in fixing the DC motor.

Section 5 Spare Parts

5-1. Notes on Repair Parts

Important notes regarding safety, standardization, stock, and symbols for spare parts.

5-2. Exploded Views

Illustrated diagrams showing the assembly of the top cover and door panel block.

5-3. Packing Materials & Supplied Accessories

Lists the contents of the packing materials and accessories supplied with the unit.

Section 6 Diagrams

Overall

A block diagram illustrating the overall system connections and major components of the unit.

Frame Wiring

Detailed wiring diagrams showing the connections between all internal electronic components and boards.

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