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SX90
Spirax Sarco SX90 Installation And Maintenance Instructions
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IM-P323-35
CH Issue 3
1
SX80
SX90
SX80 and SX90
Controllers
Installation and Maintenance Instructions
1.
Installation and basic
operation
2.
Step 2: Wiring
3.
Safety and EMC
information
4.
Switch on
5.
Operator level 2
6.
Access to further
parameters
7.
Controller block diagram
8.
Process (temperature or
pressure) input
9.
Output parameters
10.
Setpoint generator
1
1.
Control
12.
Alarms
13.
T
imer
14.
Recipe
15.
Digital communications
16.
Calibration
17.
Access parameters
18.
Appendix
A
technical
specification
19.
Parameter index
20.
General index
IM-P323-35
CH I
ss
ue 3
3231354/3
© Co
py
ri
g
ht 2013
Printed in F
ranc
e
2
Table of Contents
Default Chapter
3
Table of Contents
3
Access Parameters
6
General Index
6
1 Installation and Basic Operation
7
What Instrument Do I Have
7
Unpacking Your Controller
7
Dimensions
7
Step 1: Installation
7
Panel Mounting the Controller
7
Panel Cut out Sizes
7
Recommended Minimum Spacing of Controllers
7
To Remove the Controller from Its Sleeve
7
2 Step 2: Wiring
8
Terminal Layout SX80 Controller
8
Terminal Layout SX90 Controller
8
Wire Sizes
9
Precautions
9
Sensor Input (Measuring Input) SX80 and SX90
9
Thermocouple Input
9
RTD Input
9
Linear Input (Ma or MV)
9
Relay Output (IO1) SX80 and SX90
9
Output 2 (OP2) (4-20Ma) SX80 and SX90
9
Outputs 3 & 4 (OP3/4) SX80 Only
9
Transmitter Power Supply SX80
9
Output 3 (OP3) 4-20Ma - SX90 Only
10
Output 4 (OP4) - SX90 Only
10
Outputs 5 & 6 (OP5/6) - SX90 Only
10
Transmitter Power Supply- SX90 Only
10
Potentiometer Input - SX90 Only
10
Digital Inputs a & B - SX80 Only
10
Digital Inputs B. C & D - SX90 Only
10
Remote Setpoint Input - SX90 Only
10
Digital Communications - SX90 Only
10
General Note about Relays and Inductive Loads
11
Controller Power Supply
11
Digital Communications
11
EIA422 Connections - SX90 Only
11
Wiring Examples
12
Pressure Control
12
Valve Position
12
Cascade Control Temperature/Pressure
13
Cascade Control Back Pressure/Pressure Reduction
14
3 Safety and EMC Information
15
Installation Safety Requirements
15
4 Switch on
17
New Controller
17
Quick Start Code
17
To Re-Enter Quick Code Mode
18
Pre-Configured Controller or Subsequent Starts
18
Front Panel Layout
18
To Set the Target Temperature
18
Alarms
19
Alarm Indication
19
To Acknowledge an Alarm
19
Auto, Manual and off Mode
20
To Select Auto, Manual or off Mode
20
Level 1 Operator Parameters
21
5 Operator Level 2
21
To Enter Level 2
21
To Return to Level 1
21
Level 2 Parameters
21
Soft Start Timer
24
To Operate the Timer Manually
24
6 Access to Further Parameters
25
Level 3
25
Configuration Level
25
To Select Access Level 3 or Configuration Level
26
Parameter Lists
27
To Choose Parameter List Headers
27
To Locate a Parameter
27
How Parameters Are Displayed
27
To Change a Parameter Value
27
To Return to the HOME Display
27
Time out
27
Navigation Diagram
28
7 Controller Block Diagram
29
8 Process (Temperature or Pressure) Input
30
Process Input Parameters
30
Input Types and Ranges
31
Operation of Sensor Break
32
PV Offset
33
Example: to Apply an Offset
33
PV Input Scaling
33
Example: to Scale a Linear Input
33
9 Output Parameters
34
Relay Output List (IO-1) - SX80 and SX90
34
Remote Digital Setpoint Select and Remote Fail
35
Sense
35
Source
35
Power Fail
35
Example: to Configure IO-1 Relay to Operate on Alarms 1 and 2
35
Output List 2 (OP-2) - SX 80 and SX90
36
Output List 3 (OP-3) - SX90 Only
36
AA Relay (AA) (Output 4) - SX90 Only
37
And OP-6 (Outputs 5 and 6) SX90 Only
38
And OP-4 (Outputs 3 and 4) SX80 Only
39
Digital Input Parameters la and LB - SX80 and LB, LC and LD - SX90
40
10 Setpoint Generator
41
Setpoint Parameters
41
Examples
43
Example: to Set an Increasing Rate of Change of Setpoint
43
Servo to PV
44
Example 1, Changes to the Local Setpoint(S) SP1, SP2 or SP3
44
Example 2, Changes Writing Directly to the Target Setpoint (Tgtsp)
45
Example 3, Changes Writing Directly to the Alternate (Remote) Setpoint (Altsp)
45
Holdback
46
11 Control
47
PID Control
47
Tuning
47
Automatic Tuning
47
How to Tune
48
Calculation of the Cutback Values
48
Manual Tuning
48
Setting the Cutback Values
48
Integral Action and Manual Reset
49
Relative Cool Gain
49
Control Action
49
Issue
49
On/Off Control
49
Valve Position Control
49
Loop Break
49
Cooling Algorithm
49
Control Parameters
50
Example: to Configure Heating and Cooling
53
Effect of Control Action, Hysteresis and Deadband
54
12 Alarms
55
Types of Alarm
56
Alarm Relay Output
57
Alarm Indication
57
To Acknowledge an Alarm
57
Behaviour of Alarms after a Power Cycle
58
Example 1
58
Example 2
58
Example 3
58
Alarm Parameters
59
Example: to Configure Alarm 1
60
Diagnostic Alarms
61
Out of Range Indication
61
EEPROM Write Frequency Warning, E2.Fr
61
Remote Setpoint Fail, Rem.f
61
13 Timer
62
Timer Parameters
62
14 Recipe
63
List of Default Recipe Parameters
63
To Save Current Values in a Recipe
63
To Save Values in a Second Recipe
64
To Select a Recipe to Run
64
15 Digital Communications
65
Wiring EIA422 (EIA485 5-Wire)
65
Digital Communications Parameters
65
Example to Set up Instrument Address
66
Broadcast Communications
67
Broadcast Master Communications
67
Wiring Connections
67
EEPROM Write Cycles
68
Data Encoding
69
Parameter Modbus Addresses
70
16 Calibration
78
Offsets
78
Two Point Offset
78
To Apply a Two Point Offset
79
To Remove the Two Point Offset
79
Feedback Potentiometer (Valve Position Control)
80
To Calibrate the Feedback Potentiometer
80
Input Calibration
81
To Verify Input Calibration
81
Precautions
81
To Verify MV Input Calibration
81
To Verify Thermocouple Input Calibration
82
To Verify RTD Input Calibration
82
To Re-Calibrate an Input
83
To Calibrate MV Input
83
To Calibrate Thermocouple Input
84
To Calibrate RTD Input
85
To Calibrate Remote Setpoint Input
86
Output Calibration
87
To Calibrate Ma Outputs
87
To Return to Factory Calibration
88
IM-P323-35: Part no 3231354 Issue
88
Calibration Parameters
89
17 Access Parameters
90
Home Display Configuration
91
Edit Keys Locked
91
Mode Key Locked
91
Meter Configuration
92
Feature Passcodes
92
18 Appendix A TECHNICAL SPECIFICATION
93
19 Parameter Index
95
20 General Index
97
Other manuals for Spirax Sarco SX90
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48 pages
Quick Start
18 pages
5
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Spirax Sarco SX90 Specifications
General
Input signal
4-20 mA
Supply voltage
24 V DC
Control form
PID
Output signal
4-20 mA
Type
Electronic
Control action
Direct or Reverse
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