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STA-RITE 5P6R Series - User Manual

STA-RITE 5P6R Series
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50 HZ. MAX-E-PRO
TM
CENTRIFUGAL PUMPS
WITH INTEGRAL TRAP
O W N E R’ S M A N U A L
INSTALLATION, OPERATION & PARTS
5P6R Series MODELS
HP 1 Phase 3 Phase
3/4 5P6R6D-209 5P6R6D3-209
1 5P6R6E-210 5P6R6E3-210
1-1/2 5P6R6F-211 5P6R6F3-211
2 5P6R6G-212 5P6R6G3-212
3 5P6R6H-213 5P6R6H3-213
This manual should be furnished to
the end user of this pump; its use will
reduce service calls and chance of
injury and will lengthen pump life.
Sta-Rite Industries, Export Sales & Marketing Group
293 Wright Street, Delavan, WI 53115 U.S.A.
TELEPHONE: (262) 728-5551, TELEFAX: (262) 728-4461, CABLE: STAREX TELEX: ITT 4970245
Printed in U.S.A. S764 (8/13/04)
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Overview

The provided manual describes the Sta-Rite 50 Hz. Max-E-Pro™ Centrifugal Pumps with Integral Trap, specifically the 5P6R Series models, designed for use with swimming pools or as general centrifugal pumps. These pumps are highlighted for their excellent performance, durability, and reliability.

Function Description

The Sta-Rite Max-E-Pro centrifugal pump is designed to circulate water for swimming pools, spas, and hot tubs. Its primary function is to draw water from the pool or spa, pass it through a filter (not part of the pump itself), and then return the filtered water to the system. The integral trap, also known as a strainer pot, is a crucial component that collects leaves, debris, and foreign matter before they can reach and potentially damage the pump's impeller. This pre-filtration step protects the pump and ensures efficient water flow. The pump is self-priming, meaning it can draw water into itself from a source below the pump level once the trap is filled with water.

Usage Features

Installation: Installation of the pump and its wiring should only be performed by qualified, licensed personnel. The pump mount must be solid, level, rigid, and vibration-free to minimize vibration and pipe stress. It should be located away from corrosive or flammable chemicals and have adequate ventilation to maintain the motor's ambient temperature below its maximum rating. The suction inlet height should be as close to the water level as possible, allowing for short, direct suction piping to reduce friction losses. Gate valves are recommended in both suction and discharge piping for ease of service. Proper floor drainage is also advised to prevent flooding. For threaded connections to the pump, only Teflon tape or Plasto-Joint Stik should be used; pipe dope is explicitly warned against as it can cause stress cracking. The pump's suction and discharge connections have molded-in thread stops, and users are cautioned not to screw pipes in beyond these stops.

Piping and Fittings: At least 2-inch IPS PVC pipe is recommended, with larger sizes for longer runs. Both suction and discharge pipes should be independently supported near the pump to avoid strain. Piping should start at the pump and run away from it to prevent gaps at connections. Suction pipes should never be smaller than the pump's suction connection and should be sloped slightly upward toward the pump to prevent airlocking. For flooded suction systems, gate valves in both suction and discharge pipes are necessary to prevent flooding during service. To ensure optimal efficiency, the fewest possible fittings should be used, and fittings that could cause an air trap should be avoided. Pool fittings must comply with IAPMO standards, and only non-entrapping or double suction fittings should be used.

Safety Requirements for Suction: Pump suction is a significant hazard, capable of trapping and drowning or disemboweling bathers. Therefore, strict guidelines must be followed:

  • Never operate pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose.
  • The suction system must protect against suction entrapment or hair entrapment/entanglement.
  • All suction outlet covers must be maintained and replaced if damaged.
  • All suction outlets must have correctly installed, screw-fastened, certified covers.
  • For each pump suction line, at least two hydraulically balanced main drains with covers are required, with their centers at least three feet apart.
  • The system must be designed so that the pump cannot operate by drawing water from only one main drain. If two main drains run into a single suction line, that line may have a valve to shut off both drains from the pump.
  • The maximum water velocity through any suction outlet must be 1.5 feet (46cm) per second unless the outlet complies with the latest ASME/ANSI Specification.
  • If 100% of the pump's flow comes from the main drain system, the maximum water velocity in the pump suction hydraulic system must be 6 feet (183cm) per second or less, even if one main drain is completely blocked.

Electrical Connections: Electrical work must be performed by qualified personnel. The motor must be permanently grounded to the electrical service ground using the green ground terminal and bonded to the pool structure using a solid copper conductor (No. 8 AWG or larger) connected to the external bonding lug, reinforcing rod, or mesh, and all metal parts within 5 feet of the pool. Supply voltage must exactly match the motor nameplate voltage to prevent damage and void warranty. A Ground Fault Circuit Interrupter (GFCI) must be installed in the circuit to protect users from electrical shock. Power must be turned OFF before working on any wiring.

Operation: The pump should never be run dry, as this can damage seals and cause leakage. Before starting, the pump and trap must be filled with water. In flooded suction systems, the pump will self-prime when valves are opened. For non-flooded systems, the trap cover must be removed, and the trap and pump filled with water. The trap cover handle ring should be tightened by hand only, without wrenches. Priming time varies depending on suction lift and piping length. If the pump fails to prime, check for open valves, submerged suction pipe end, and suction pipe leaks.

Maintenance Features

Routine Maintenance: The only routine maintenance required is the inspection and cleaning of the trap basket. Debris in the basket can choke off water flow. To clean the trap:

  1. Stop the pump, close suction and discharge valves, and release all system pressure.
  2. Remove the trap cover handle ring by turning counterclockwise (a rubber mallet may be used gently if needed).
  3. Remove and clean the strainer basket, ensuring all holes are clear. Replace the basket with the large opening at the pipe connection port.
  4. Clean and inspect the lid O-Ring and the O-Ring groove on the trap body, then reinstall the cover and handle ring, tightening hand tight only to prevent sticking.
  5. Reprime the pump.

Draining and Winterizing: To drain the pump, the water level in the pool must be lowered below all inlets. The trap cover should be removed, and low-pressure air can be used to blow accumulated water from the piping. Inlet piping should be capped to keep water out. To prevent freezing damage, the trap cover and drain plugs on the tank body should be removed to drain the pump completely. The trap and basket should be cleaned, and the trap cover replaced (hand tight only). The motor must be kept dry and covered during storage. For winterizing, anti-freeze solutions (except propylene glycol) should not be used in the pool/spa system. All water must be drained from the pump and piping if freezing temperatures are expected or for long-term storage. For outdoor installations, the system should be gravity drained as much as possible, areas retaining water protected with non-toxic propylene glycol antifreeze ("RV antifreeze"), and the entire system enclosed in a weatherproof enclosure with ventilation to prevent condensation/corrosion.

Pump Service (Seal Replacement): Pump service, particularly seal replacement, should only be performed by qualified personnel. Disassembly:

  1. Disconnect power, close gate valves, and release all pressure.
  2. Drain the pump by removing drain plugs.
  3. Remove the trap cover.
  4. Remove the clamp holding pump halves, then pull the motor and seal plate assembly away from the pump body.
  5. Remove screws holding the diffuser to the seal plate, then remove the diffuser.
  6. Remove the motor canopy, loosen the capacitor clamp, and move the capacitor aside.
  7. Hold the shaft with a 7/16" open-end wrench and unscrew the impeller (counterclockwise). For models with an impeller screw, remove the screw (clockwise) and gasket first.
  8. Pull the rotating member of the seal off the impeller sleeve and clean the sleeve.
  9. Remove screws holding the seal plate to the motor.
  10. Place the seal plate face down and tap out the ceramic seat.
  11. Clean the seal cavity and motor shaft.

Reassembly/New Seal Installation:

  1. Ensure the ceramic seat is clean. Wet the outer edge of the rubber cup with liquid detergent and press the ceramic seat firmly and squarely into the seal plate. If it doesn't locate, reclean and try again, or use a cardboard washer and a 3/4" pipe for pressing, being careful not to scratch the polished face.
  2. Remount the seal plate on the motor, tightening bolts to 60-80 inch-lbs.
  3. Apply a small amount of liquid detergent to the inside diameter of the rotating half of the seal.
  4. Slide the rotating seal member, polished face last, over the impeller sleeve until the rubber drive ring hits the shoulder, ensuring not to nick or scratch the polished seal face.
  5. Screw the impeller onto the shaft (clockwise). For models with an impeller screw, install the impeller gasket and lock screw (left-hand thread, counterclockwise), torquing to 50-55 inch-lbs.
  6. Mount the diffuser on the seal plate, tightening screws to 10-14 inch-lbs.
  7. Assemble the motor and seal plate to the volute, ensuring the clamp is properly seated. The clamp knob can be in any position, but if moved after assembly, it should be tightened while tapping the clamp to assist sealing. Do not move the clamp while the pump is full of water.
  8. Prime the pump.

STA-RITE 5P6R Series Specifications

General IconGeneral
Series5P6R
CategoryWater Pump
Voltage115/230V
Horsepower1.5 HP
Port Size2 inches
Model5P6R
PhaseSingle-Phase
Inlet Size2 inches
Weight45 lbs
TypeSelf-priming centrifugal pump

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