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Stenner Pumps 85M5 User Manual

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TO BE INSTALLED AND MAINTAINED BY PROPERLY TRAINED
PROFESSIONAL INSTALLER ONLY. READ MANUAL & LABELS
FOR ALL SAFETY INFORMATION & INSTRUCTIONS.
WARNING
PERISTALTIC METERING PUMPS SINCE 1957
CLASSIC SERIES
PERISTALTIC METERING PUMPS
INSTALLATION AND MAINTENANCE MANUAL
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Stenner Pumps 85M5 Specifications

General IconGeneral
BrandStenner Pumps
Model85M5
CategoryWater Pump
LanguageEnglish

Summary

WARRANTY AND CUSTOMER SERVICE

LIMITED WARRANTY

Details the warranty period, exclusions, and responsibilities for repairs and parts.

RETURNS

Outlines the procedure and conditions for returning merchandise for factory direct purchases.

SERVICE & REPAIRS

Explains the process for returning pumps for warranty or repair services and overhaul costs.

SAFETY INFORMATION

IMPORTANT SAFETY INSTRUCTIONS

Provides critical safety precautions to follow when installing and using electrical equipment.

ELECTRIC SHOCK HAZARD

Warns about electrical shock risks and specifies proper grounding and GFCI protection.

HAZARDOUS VOLTAGE

Alerts to hazardous voltage and requires service by trained personnel only.

EXPLOSION HAZARD

States the equipment is not explosion-proof and prohibits use in explosive environments.

CHEMICAL EXPOSURE RISK

Highlights risks of chemical burns, fire, and injury; mandates PPE.

PLUMBING AND USAGE GUIDELINES

CAUTION PLUMBING

Emphasizes adherence to local plumbing codes and avoiding cross-connections during installation.

NOTICE: SPECIAL INSTRUCTIONS

Indicates special instructions or general mandatory actions for pump operation and maintenance.

FLOW RATE OUTPUTS CLASSIC 45

SINGLE HEAD ADJUSTABLE – GALLONS PER DAY

Table showing flow rates for single head adjustable pumps in GPD at 60Hz.

SINGLE HEAD ADJUSTABLE – LITERS PER DAY

Table showing flow rates for single head adjustable pumps in LPD at 50Hz.

FLOW RATE OUTPUTS CLASSIC 85

SINGLE HEAD ADJUSTABLE – GALLONS PER DAY

Table displaying flow rates for Classic 85 single head adjustable pumps in GPD.

SINGLE HEAD ADJUSTABLE – LITERS PER DAY

Table displaying flow rates for Classic 85 single head adjustable pumps in LPD.

FLOW RATE OUTPUTS CLASSIC 100

DOUBLE HEAD ADJUSTABLE – GALLONS PER DAY

Table showing GPD for Classic 100 double head adjustable pumps.

DOUBLE HEAD ADJUSTABLE – LITERS PER DAY

Table showing LPD for Classic 100 double head adjustable pumps.

FLOW RATE OUTPUTS CLASSIC 170

DOUBLE HEAD ADJUSTABLE – GALLONS PER DAY

Table of GPD for Classic 170 double head adjustable pumps.

DOUBLE HEAD ADJUSTABLE – LITERS PER DAY

Table of LPD for Classic 170 double head adjustable pumps.

FLOW RATE OUTPUTS CLASSIC 100 DUAL CONTROL

INNERMOST PUMP HEAD – GALLONS PER DAY

Details GPD output for the innermost head of dual control pumps.

FLOW RATE OUTPUTS CLASSIC 170 DUAL CONTROL

INNERMOST PUMP HEAD – GALLONS PER DAY

Details GPD output for the innermost head of Classic 170 dual control pumps.

MATERIALS OF CONSTRUCTION

ALL HOUSINGS

Specifies polycarbonate as the material for all pump housings.

PUMP TUBE

Identifies Santoprene or Versilon as pump tube materials.

CHECK VALVE DUCKBILL

Lists Santoprene or Pellethane for check valve duckbills.

TUBE AND INJECTION FITTINGS

Lists PVC or Polypropylene (NSF listed) for tube and injection fittings.

ACCESSORIES

CONNECTING NUTS

Lists the quantity and sizes of connecting nuts included.

FERRULES

Details the quantity and sizes of ferrules provided.

INJECTION FITTING OR DUCKBILL CHECK VALVE

Specifies the type and pressure rating of the included injection fitting or check valve.

INSTALLATION

ADDITIONAL SAFETY INSTRUCTIONS

Provides crucial safety advice before installing or servicing the pump.

MOUNT PUMP

Guides on selecting a dry location and mounting the pump vertically with the head downward.

CE PUMP INSTALLATION INSTRUCTIONS

ADDITIONAL INSTRUCTIONS FOR CE PUMPS

Offers specific installation guidelines for CE pumps in pool areas and electrical standards.

INSTALLATION DIAGRAM

INSTALLATION DIAGRAM

Illustrates the physical setup and connection points for pump installation.

SPILL RECOVERY

SPILL RECOVERY

Explains how to set up spill recovery to drain chemical back to the tank in case of tube failure.

INSTALL SUCTION LINE TO PUMP HEAD

INSTALL SUCTION LINE TO PUMP HEAD

Details the process of connecting the suction line to the pump head, including proper fitting and tightening.

INSTALL SUCTION WEIGHT TO SUCTION LINE

INSTALL SUCTION WEIGHT TO SUCTION LINE

Describes how to attach the weighted strainer to the suction line and position it in the solution tank.

INSTALL DISCHARGE LINE TO PUMP HEAD AND INJECTION POINT

INSTALL DISCHARGE LINE TO PUMP HEAD AND INJECTION POINT

Guides on connecting the discharge line to the pump head and the injection point.

TROUBLESHOOTING – MOTOR

MOTOR DOES NOT WORK; FAN DOES NOT TURN

Addresses common causes like electrical faults or damaged components and their fixes.

MOTOR OVERHEATS AND SHUTS OFF AND ON

Covers causes of overheating, such as voltage or ambient temperature, and remedies.

TROUBLESHOOTING – FEED RATE CONTROL

DIAL RING WILL NOT TURN

Provides solutions for a seized or broken dial ring and variable cam.

PUMP HEAD DOES NOT ROTATE

Lists causes for pump head non-rotation, including motor or roller assembly issues.

TROUBLESHOOTING – PUMP HEAD

PUMP HEAD LEAKING

Covers causes of leaks, primarily pump tube ruptures, and corrective steps.

LOW PUMP OUTPUT, PUMP HEAD ROTATES

Explains factors causing reduced output while the head rotates, e.g., worn rollers.

TROUBLESHOOTING – PUMP TUBE

TUBE LEAKING

Identifies causes of leaks, like ruptures or deposits, and provides solutions.

TUBE CONNECTION IS LEAKING

Addresses leaks at tube connections due to improper ferrule or nut installation.

TUBE REPLACEMENT - SAFETY INFORMATION

WARNING RISK OF CHEMICAL EXPOSURE

Stresses checking for leaks and using PPE during tube replacement.

CAUTION PINCH POINT HAZARD

Warns about pinch hazards and advises care around rollers.

TUBE REPLACEMENT - SINGLE HEAD PUMPS

PREPARATION

Outlines safety precautions and flushing procedures before replacing the pump tube.

REMOVE THE PUMP TUBE

Step-by-step guide on how to safely remove the pump tube from the assembly.

INSTALL THE TUBE/EXPAND THE ROLLER ASSEMBLY

INSTALL THE TUBE/EXPAND THE ROLLER ASSEMBLY

Instructions for installing a new tube and expanding the roller assembly correctly.

CENTER THE TUBE

CENTER THE TUBE

Details the procedure for centering the new tube within the pump head for proper operation.

CLEANING THE POINT OF INJECTION

SAFETY INFORMATION

Provides safety warnings related to hazardous pressure, chemicals, and proper PPE.

DUCKBILL CHECK VALVE AND INJECTION FITTING

Explains disassembly and cleaning procedures for check valves and injection fittings.

MOTOR EXPLODED VIEW

MOTOR 60Hz

Lists part numbers for 60Hz motors used with various pump models.

MOTOR SERVICE KITS

Identifies service kits for 60Hz motors and their corresponding part numbers.

FEED RATE CONTROL EXPLODED VIEW

FEED RATE CONTROL WITH SHAFT

Lists part numbers for feed rate controls with shafts for different pump series.

FEED RATE CONTROL SERVICE KIT

Identifies the service kit for feed rate controls and its compatible pump models.

PUMP HEAD EXPLODED VIEW

PUMP HEAD PARTS

Lists available pump head components and their part numbers for single-unit and multi-packs.

PUMP HEAD 25 psi max.

Details pump head part numbers for 25 psi max. systems with 1/4" ferrules.

PUMP HEAD SERVICE KITS

Lists service kits for various pump head configurations and materials.

PUMP TUBES

PUMP TUBE Includes ferrules 1/4"

Lists part numbers for pump tubes with 1/4" ferrules in 2-PK and 5-PK quantities.

PUMP TUBE & DUCKBILL

Lists part numbers for pump tubes with duckbills and 1/4" ferrules.

INJECTION FITTINGS & CHECK VALVES

INJECTION FITTINGS 25 psi max.

Lists part numbers for 1/4" and 3/8" injection fittings.

DUCKBILL CHECK VALVES 100 psi max.

Lists part numbers for 1/4" and 3/8" duckbill check valves with various duckbill materials.

FOR YOUR RECORDS

PUMP ITEM NUMBER

Field to record the specific item number of the pump.

SERIAL NUMBER

Field to record the unique serial number of the pump.

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