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Stenner Pumps ECON FP Series User Manual

Stenner Pumps ECON FP Series
42 pages
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TO BE INSTALLED AND MAINTAINED BY PROPERLY TRAINED
PROFESSIONAL INSTALLER ONLY. READ MANUAL & LABELS
FOR ALL SAFETY INFORMATION & INSTRUCTIONS.
WARNING
PERISTALTIC METERING PUMPS SINCE 1957
ECON FP PUMP SERIES
PERISTALTIC METERING PUMP
INSTALLATION AND MAINTENANCE MANUAL
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Stenner Pumps ECON FP Series Specifications

General IconGeneral
ModelECON FP Series
Maximum Pressure100 psi (6.9 bar)
Frequency50/60 Hz
Pump TypePeristaltic
PressureUp to 100 PSI (6.9 Bar)
Hose MaterialBlack EPDM
Power Options120 VAC or 240 VAC

Summary

Warranty and Customer Service

Limited Warranty Details

Explains the limited warranty period, coverage, and exclusions for defective parts.

Return Policy and Procedures

Outlines the 30-day return policy, RMA process, and restocking fees for factory direct purchases.

Handling Damaged or Lost Shipments

Provides instructions for reporting damaged or lost shipments within a specific timeframe.

Service and Repair Guidelines

Details procedures for returning pumps for warranty or repair, including preparation steps.

Disclaimer and Trademarks

States the manual's purpose and lists registered trademarks used.

Important Safety Instructions

General Usage Safety

Emphasizes reading instructions, supervising children, and saving instructions for future reference.

Electrical Shock Prevention

Details the risk of electric shock and requirements for GFCI protection and cord integrity.

Safety Information and Hazards

Hazard Definitions and Specific Warnings

Explains signal words and details hazards like electric shock, explosion, exposure, fire, and chemical overdose.

Continued Safety Information and Precautions

Cautionary Notes and Notices Definitions

Defines CAUTION and NOTICE, and provides guidelines for plumbing and pump usage.

Installation and Operational Safety Guidelines

Covers electrical installation, auxiliary safety devices, injection points, and maximum temperature.

Materials of Construction

Pump Component Materials Overview

Lists materials for housings, pump tubes, fittings, fasteners, and strainer caps.

Included Accessories

Accessory Kit Contents List

Lists all items provided in the accessory kit for pump installation and maintenance.

Flow Rate Outputs and Specifications

Flow Rate Data (Gallons & Liters)

Tables detailing pump flow rates in gallons and liters per day, hour, and minute at max pressure.

Output Notes and Calibration Recommendation

Notes on output approximations, pressure limits, and the recommendation for field calibration.

Modes of Operation Description

Seconds Mode Operation

Describes the SECONDS mode, triggered by dry contact signals for timed operation.

Auxiliary Mode Operation

Explains the AUXILIARY mode, activated by 12-24VAC/VDC signals for speed-controlled operation.

Flow Switch Mode Operation

Details the FLOW SWITCH mode, using dry contact signals for speed-controlled operation.

Control Panel Operation Guide

Keypad Control Functions

Instructions for unlocking the keypad, standby mode, and selecting modes/settings.

Control Panel Indicators and Displays

Understanding Control Panel Indicators

Explains indicators like PRIME, STANDBY, SIGNAL, PAUSE, and KEYPAD LOCKED.

Control Panel Display Examples

Visual examples illustrating different states and settings on the control panel display.

Pre-Programming Requirements and Calculations

System Flow Rate and Dosage Determination

Steps for calculating system flow rate and determining dosage and chemical strengths.

Chemical Strength and Oxidation Data Tables

Tables listing common chemical strengths and oxidation rates for water treatment calculations.

Pre-Programming Calculations

Calculate Required Pump Output (GPD)

Formula to calculate the metering pump's required output in gallons per day (GPD).

Select Pump Based on Maximum Output

Chart to confirm selected pump's maximum output exceeds the calculated requirement.

Seconds Mode Programming Steps

Calculating Dose and Operating Times

Steps to calculate available dose time and pump operating time in seconds.

Calculating and Setting Operating Time Percentage

Formula and chart to determine and set the pump operating time percentage.

Dosing Error Warning for Seconds Mode

Warning about potential dosing errors if operating time exceeds available dose time.

Seconds Mode Programming: Final Steps

Programming Operating Mode and Time Percentage

Detailed steps to program the pump's operating mode and time percentage via the control panel.

Control Panel Programming Visuals

Visual examples demonstrating keypad locked and percentage setting on the control panel.

Auxiliary Mode Programming

General Guidelines and Signal Requirements

Guidelines for interfacing with the pump via 12-24VAC/VDC signals and determining water volume.

Calculate Chemical Feed Duration

Formulas for calculating chemical feed duration based on flow rate and signal volume.

Flow Rate Exceedance Warning

Warning about reduced feed duration and dosing errors if system flow rate exceeds calculated values.

Auxiliary Mode Programming Steps

Calculating and Programming Pump Speed Percentage

Formula and steps to calculate and program pump speed percentage via control panel.

Auxiliary Mode Control Panel Examples

Visual examples of control panel states for locked keypad and set speed percentage.

Flow Switch Mode Programming Steps

Calculating and Programming Pump Speed Percentage

Formula and steps to calculate and program pump speed percentage via control panel.

Flow Switch Mode Control Panel Examples

Visual examples of control panel states for locked keypad and set speed percentage.

Installation Safety and General Precautions

Key Installation Safety Guidelines

General safety instructions including hazards, PPE, and code compliance.

Specific Installation Warnings and Inspections

Warnings on product use, tube inspection, and installation location suitability.

Pump Mounting Instructions and Warnings

Mounting Location, Orientation, and Voltage Checks

Guidance on location, avoiding open tanks, vertical mounting, and verifying receptacle voltage.

Specific Mounting Warnings

Warnings against mounting pump head up, over open tanks, and for outdoor installation requirements.

Installation Wiring and Initial Setup

Signal Wire Connection Procedures

Instructions for connecting signal wires for different modes, including polarity details.

Initial Pump Setup and Standby Mode

Steps for capping wires, plugging in power, removing cover, and placing the pump in standby.

Additional Installation Guidelines for CE Pumps

CE Pump Installation Requirements

Specific installation requirements for CE pumps: location, fixed use, vertical position.

Electrical Safety and Cord Integrity

Mandates for accessible power plugs, scrapping damaged cords, and complying with wiring standards.

Installation Diagram: System and Wiring

System Component Diagram

Diagram illustrating pump, water meter, power outlet, and solution tank placement.

Signal and Power Wiring Diagram

Diagram showing connections for signal wires and power supply.

Suction Line Installation to Pump Head

Connecting Suction Line and Fittings

Instructions for connecting the suction line to the pump head using nuts and ferrules.

Tightening and Sealant Tape Warnings

Guidance on finger tightening and warnings against over-tightening or using sealant tape.

Suction Weight and Strainer Installation

Attaching Suction Weight and Strainer

Steps for drilling tank lid, inserting tubing, and securing the weighted strainer.

Additive and Tubing Placement Warnings

Warnings against mixing additives and placing tubing too low in the strainer.

Discharge Line and Injection Point Installation

Connecting Discharge Line to Injection Fitting

Instructions for connecting discharge line, using threading tape, and finger tightening.

Hazardous Pressure and Injection Location Guidelines

Warning about pressure and guidance on locating the injection point beyond filters.

Starting and Verifying Pump Operation

Pump Priming and Initial Verification

Steps to take pump out of standby, prime, run for verification, and check for leaks.

Dosing Adjustment and Maintenance Notes

Guidance on fine-tuning dosing, troubleshooting indicators, and injection point maintenance.

Troubleshooting: Drive Assembly Issues

Drive Assembly Noise and Operational Failures

Troubleshooting for loud noise, non-working assembly, and shaft not turning.

Gear and Shaft Problems

Troubleshooting for stripping phenolic gears and output shaft issues.

Troubleshooting: Pump Head Problems

Pump Head Component and Output Issues

Troubleshooting for cracking components, visible fluid, no/low output with rotation.

Pump Head Rotation and High Output Issues

Troubleshooting for no output without rotation and excessively high pump output.

Troubleshooting: Pump Tube

Pump Tube Leaking and Life Issues

Troubleshooting for leaking pump tubes and shortened tube life due to deposits or twisting.

Pump Tube Connection Leaks

Troubleshooting for leaks at the pump tube connections, including issues with ferrules.

Tube Replacement Safety Precautions

Hazards During Tube Replacement

Warnings on exposure, pinch points, hazardous pressure, and lubrication prohibitions.

Pre-Replacement Component Checks

Steps for inspecting pump head and cleaning components before tube replacement.

Tube Replacement Preparation

Preparation Steps for Tube Replacement

Outlines the necessary preparation steps before replacing the pump tube.

Tube Removal and Component Cleaning

Steps for Removing the Pump Tube

Detailed instructions for removing the pump tube and roller assembly.

Cleaning and Inspecting Pump Head Components

Guidance on cleaning pump head parts and inspecting cover/rollers.

New Tube Installation and Verification

Installing the New Pump Tube and Cover

Instructions for inserting new tube, aligning cover, and locking it in place.

Tube Relaxation, Verification, and Setup

Steps to relax tube, verify operation, reconnect lines, and select operating mode.

Point of Injection Cleaning Safety Information

Injection Point Cleaning Hazards and Warnings

Safety info on pressure, chemical exposure, and duckbill valve function.

PPE and Pressure Bleeding Requirements

Mandates for PPE and bleeding system pressure before working on the injection point.

Point of Injection Cleaning Procedure

System Depressurization and Disassembly

Steps for turning off pump, disabling supplies, depressurizing, and disconnecting tubing.

Duckbill Valve, O-ring, and Deposit Cleaning

Procedures for valve disassembly, replacing parts, and cleaning deposits from the fitting.

Point of Injection Cleaning: Reassembly and Verification

Discharge Line Replacement and Reassembly

Instructions for replacing discharge lines, reassembling the duckbill valve, and reconnecting.

System Pressurization and Leak Checking

Steps to pressurize system and inspect connections for leaks after cleaning.

Exploded View of Pump Components

Drive Assembly and Related Components

Labeled diagram of drive assembly, pad, gear kit, and cover.

Pump Head and Roller Assembly Components

Labeled diagram of pump tube, roller assemblies, and head cover.

Comprehensive Parts List

Drive, Roller, and Gear Kit Parts

Lists part numbers for gear kits, drive pads, and roller assemblies.

Pump Tubes, Fittings, and Accessories

Lists part numbers for pump tubes, ferrules, covers, mounting kits, and stands.

Mounting Template

Mounting Template Diagram

Visual representation of the mounting template for pump installation.

Manufacturer Contact and Information

Stenner Pump Company Contact Details

Provides company address, phone, fax, email, website, and operating hours.

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