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Sterling GG-45 - User Manual

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(S) DSGG-IOM-1
J30-08511
INSTALLER'S RESPONSIBILITY
Installer Please Note: This equipment has been test fired and inspected. It has been
shipped free from defects from our factory. However, shipment and installation
problems such as loose wires, leaks, or loose fasteners may occur. It is the installer's
responsibility to inspect and correct any problem that may be found.
RECEIVING INSTRUCTIONS
Inspect shipment immediately when
received to determine if any damage has
occurred to the unit during shipment. After
the unit has been uncrated, check for any
visible damage to the unit. If any damage
is found, the consignee should sign the
bill of lading indicating such damage and
immediately fi le claim for damage with the
transportation company.
www.sterlinghvac.com
HVAC PRODUCTS
260 NORTH ELM ST., WESTFIELD, MA 01085
TEL: (413) 564-5540 FAX: (413) 562-5311
MODELS: GG-30, 45, 60, 75, 90, 105, 120
Model No.
Serial No.
ATTENTION:
READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE ATTEMPTING
TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA PLATE FOR TYPE OF GAS AND ELECTRICAL
SPECIFICATIONS AND MAKE CERTAIN THAT THESEAGREE WITH THOSE AT THE POINT OF INSTALLATION. RECORD THE
UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR FUTURE REFERENCE.
INSTALLATION INSTRUCTIONS AND PARTS LIST
TUBULAR GAS FIRED DIRECT SPARK PROPELLER UNIT HEATERS
– FOR RESIDENTIAL INSTALLATIONS –
04/08
Please utilize this toll free number to contact your local
representative 800-490-2290.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
If you cannot reach your gas supplier,
call your fi re department.
APPROVED FOR USE IN CALIFORNIA
Install, operate, and maintain unit in accordance with the manufacturer's
instructions to avoid exposure to fuel substances, or substances from incomplete combustion,
which can cause death or serious illness. The state of California has determined that these
substances may cause cancer, birth defects, or other reproductive harm.
Improper installation, adjustment, alteration, service, or maintenance
can cause property damage, injury, or death. Read the installation, operating, and
maintenance instruction thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or
any other appliance.

Questions and Answers

Summary

INSTALLATION INSTRUCTIONS

Safety and General Information

Key safety, procedural, and responsibility information for initial setup.

UNIT DESCRIPTION

Product Overview

Explanation of the unit's type, design, and certification for residential use.

Safety Terminology

Defines hazard levels and important notes for understanding manual warnings.

GENERAL SAFETY INFORMATION

Electrical Safety Precautions

Crucial safety guidelines for handling electrical connections and preventing shock.

Installation and Operation Warnings

Essential warnings regarding unit modification, operating environment, and overheating prevention.

Gas Handling and Conversion Safety

Safety protocols for handling different gas types and authorized conversion procedures.

Usage and Environmental Restrictions

Guidelines on unit placement in hazardous areas and prohibition of ductwork connection.

INSTALLATION

Location and Environment

Guidance on selecting suitable locations, avoiding drafts and corrosive elements.

Mounting Height and Clearances

Specifies minimum mounting height, air distribution patterns, and required clearances.

Air for Combustion

Details ventilation needs for proper combustion and maintenance of ambient air.

HEATER MOUNTING

Hanger Bracket Installation

Procedures for attaching hanger brackets to the unit for suspension.

Mounting Safety and Leveling

Emphasizes safe support structure and maintaining a level installation for optimal performance.

GAS PIPING

Pipe Sizing Guidelines

Instructions on calculating and selecting appropriate gas pipe sizes based on input.

PIPE INSTALLATION

Installation Steps and Precautions

Detailed steps for gas pipe connection, leak testing, and safety precautions.

ELECTRICAL CONNECTIONS

Thermostat Wiring and Location

Guidelines for thermostat mounting location and wiring.

Heat Anticipator Adjustment

Adjusting the thermostat's heat anticipator for accurate temperature control.

UT Control Board Diagram

Diagram of the UT control board layout and connections.

Honeywell Control Board Diagram

Diagram of the Honeywell control board layout and connections.

Single Stage UT Wiring Diagram

Wiring diagram for units with single stage gas control and UT control board.

Two Stage UT Wiring Diagram

Wiring diagram for units with two stage gas control and UT control board.

Single Stage Honeywell Wiring Diagram

Wiring diagram for units with single stage gas control and Honeywell control board.

Two Stage Honeywell Wiring Diagram

Wiring diagram for units with two stage gas control and Honeywell control board.

VENTING

General Venting Precautions

Crucial warnings about CO, sealing unused openings, and inspecting the venting system.

Venting Installation Steps

Step-by-step instructions for ensuring proper venting system operation and compliance.

Canadian Installation Requirements

Additional requirements for installations in Canada, referencing local codes.

VENTING GUIDELINES

Vent System Termination Clearances

Minimum clearance requirements for vent termination based on surrounding structures.

Venting Precautions and Categories

Guidelines on avoiding negative pressure spaces and understanding venting categories.

VERTICAL VENTING CATEGORY I

Vertical Venting Precautions

Precautions for vertical Category I venting, including pipe size, rise, and terminal requirements.

HORIZONTAL VENTING CATEGORY I

Horizontal Venting Precautions

Precautions for horizontal Category I venting, covering pipe, slope, and termination.

HORIZONTAL VENTING CATEGORY III

Category III Venting Precautions

Precautions for Category III horizontal venting, including pipe type, clearances, and sealing.

VERTICAL VENTING CATEGORY III

Category III Venting Precautions

Precautions for Category III vertical venting, focusing on pipe, terminal, and support.

SEPARATED COMBUSTION VENTING

Combustion Air Venting and Piping

Guidelines for installing combustion air systems, including warnings and code compliance.

Exhaust Venting Requirements

Instructions for exhaust venting using the concentric vent kit and system requirements.

SEPARATED COMBUSTION TERMINATION

Air Inlet and Exhaust Collar Installation

Instructions for installing air inlet and exhaust collars on the unit.

Vertical Termination Procedures

Steps for installing the vent terminal through the roof for vertical venting.

Horizontal Termination Procedures

Steps for installing the vent terminal through a wall for horizontal venting.

OPERATION

Explanation of Controls

Details the functions of the power venter, pressure switch, and ignition system controls.

Start-Up Procedure

Step-by-step instructions for safely starting the unit heater for the first time.

Shut Down Procedure

Instructions for properly shutting down the unit heater and turning off power.

GAS INPUT RATE

Checking and Setting Gas Input

Guide to calculating and adjusting the gas input rate for optimal performance.

High Altitude Deration

Procedures for adjusting unit performance for installations at higher altitudes.

MAINTENANCE

Periodic Service Requirements

Outlines required annual maintenance checks by a qualified technician.

Service Procedures

Detailed steps for servicing the unit, including safety checks and component inspection.

TROUBLESHOOTING GUIDE

Common Symptoms and Causes

Identifies common operational issues like flame problems, gas odor, and delayed ignition.

OPERATIONAL ISSUES

Troubleshooting Specific Issues

Addresses problems such as burner malfunction, rapid cycling, and fan motor issues.

POWER VENTER TROUBLESHOOTING

Power Venter Troubleshooting

Diagnoses issues with the power venter, including it not running, cycling, or stopping.

LED INDICATOR TROUBLESHOOTING

UT Control Board LED Status

Explains the meaning of LED status codes on the UT control board for fault diagnosis.

CONTROL BOARD LED DIAGNOSTICS

Honeywell Control Board LED Status

Explains the meaning of LED status codes on the Honeywell control board for fault diagnosis.

IDENTIFICATION OF PARTS

Unit Component Identification

Provides a numbered list and visual reference for all unit components.

REPLACEMENT PARTS AND WARRANTY

How to Order Replacement Parts

Details the information required to order replacement parts from the manufacturer.

Limited Warranty Information

Outlines the terms, conditions, and exclusions of the manufacturer's limited warranty.

MODEL NUMBER DESCRIPTION

Model Number Breakdown

Explains the meaning of each digit and code used in the unit's model number.

GAS EQUIPMENT START-UP

Pre-Inspection Checklist

A checklist of pre-inspection items to verify before starting the unit.

Start-Up Procedures

Procedures for powering up and operating the unit with gas, including checks.

Summary

INSTALLATION INSTRUCTIONS

Safety and General Information

Key safety, procedural, and responsibility information for initial setup.

UNIT DESCRIPTION

Product Overview

Explanation of the unit's type, design, and certification for residential use.

Safety Terminology

Defines hazard levels and important notes for understanding manual warnings.

GENERAL SAFETY INFORMATION

Electrical Safety Precautions

Crucial safety guidelines for handling electrical connections and preventing shock.

Installation and Operation Warnings

Essential warnings regarding unit modification, operating environment, and overheating prevention.

Gas Handling and Conversion Safety

Safety protocols for handling different gas types and authorized conversion procedures.

Usage and Environmental Restrictions

Guidelines on unit placement in hazardous areas and prohibition of ductwork connection.

INSTALLATION

Location and Environment

Guidance on selecting suitable locations, avoiding drafts and corrosive elements.

Mounting Height and Clearances

Specifies minimum mounting height, air distribution patterns, and required clearances.

Air for Combustion

Details ventilation needs for proper combustion and maintenance of ambient air.

HEATER MOUNTING

Hanger Bracket Installation

Procedures for attaching hanger brackets to the unit for suspension.

Mounting Safety and Leveling

Emphasizes safe support structure and maintaining a level installation for optimal performance.

GAS PIPING

Pipe Sizing Guidelines

Instructions on calculating and selecting appropriate gas pipe sizes based on input.

PIPE INSTALLATION

Installation Steps and Precautions

Detailed steps for gas pipe connection, leak testing, and safety precautions.

ELECTRICAL CONNECTIONS

Thermostat Wiring and Location

Guidelines for thermostat mounting location and wiring.

Heat Anticipator Adjustment

Adjusting the thermostat's heat anticipator for accurate temperature control.

UT Control Board Diagram

Diagram of the UT control board layout and connections.

Honeywell Control Board Diagram

Diagram of the Honeywell control board layout and connections.

Single Stage UT Wiring Diagram

Wiring diagram for units with single stage gas control and UT control board.

Two Stage UT Wiring Diagram

Wiring diagram for units with two stage gas control and UT control board.

Single Stage Honeywell Wiring Diagram

Wiring diagram for units with single stage gas control and Honeywell control board.

Two Stage Honeywell Wiring Diagram

Wiring diagram for units with two stage gas control and Honeywell control board.

VENTING

General Venting Precautions

Crucial warnings about CO, sealing unused openings, and inspecting the venting system.

Venting Installation Steps

Step-by-step instructions for ensuring proper venting system operation and compliance.

Canadian Installation Requirements

Additional requirements for installations in Canada, referencing local codes.

VENTING GUIDELINES

Vent System Termination Clearances

Minimum clearance requirements for vent termination based on surrounding structures.

Venting Precautions and Categories

Guidelines on avoiding negative pressure spaces and understanding venting categories.

VERTICAL VENTING CATEGORY I

Vertical Venting Precautions

Precautions for vertical Category I venting, including pipe size, rise, and terminal requirements.

HORIZONTAL VENTING CATEGORY I

Horizontal Venting Precautions

Precautions for horizontal Category I venting, covering pipe, slope, and termination.

HORIZONTAL VENTING CATEGORY III

Category III Venting Precautions

Precautions for Category III horizontal venting, including pipe type, clearances, and sealing.

VERTICAL VENTING CATEGORY III

Category III Venting Precautions

Precautions for Category III vertical venting, focusing on pipe, terminal, and support.

SEPARATED COMBUSTION VENTING

Combustion Air Venting and Piping

Guidelines for installing combustion air systems, including warnings and code compliance.

Exhaust Venting Requirements

Instructions for exhaust venting using the concentric vent kit and system requirements.

SEPARATED COMBUSTION TERMINATION

Air Inlet and Exhaust Collar Installation

Instructions for installing air inlet and exhaust collars on the unit.

Vertical Termination Procedures

Steps for installing the vent terminal through the roof for vertical venting.

Horizontal Termination Procedures

Steps for installing the vent terminal through a wall for horizontal venting.

OPERATION

Explanation of Controls

Details the functions of the power venter, pressure switch, and ignition system controls.

Start-Up Procedure

Step-by-step instructions for safely starting the unit heater for the first time.

Shut Down Procedure

Instructions for properly shutting down the unit heater and turning off power.

GAS INPUT RATE

Checking and Setting Gas Input

Guide to calculating and adjusting the gas input rate for optimal performance.

High Altitude Deration

Procedures for adjusting unit performance for installations at higher altitudes.

MAINTENANCE

Periodic Service Requirements

Outlines required annual maintenance checks by a qualified technician.

Service Procedures

Detailed steps for servicing the unit, including safety checks and component inspection.

TROUBLESHOOTING GUIDE

Common Symptoms and Causes

Identifies common operational issues like flame problems, gas odor, and delayed ignition.

OPERATIONAL ISSUES

Troubleshooting Specific Issues

Addresses problems such as burner malfunction, rapid cycling, and fan motor issues.

POWER VENTER TROUBLESHOOTING

Power Venter Troubleshooting

Diagnoses issues with the power venter, including it not running, cycling, or stopping.

LED INDICATOR TROUBLESHOOTING

UT Control Board LED Status

Explains the meaning of LED status codes on the UT control board for fault diagnosis.

CONTROL BOARD LED DIAGNOSTICS

Honeywell Control Board LED Status

Explains the meaning of LED status codes on the Honeywell control board for fault diagnosis.

IDENTIFICATION OF PARTS

Unit Component Identification

Provides a numbered list and visual reference for all unit components.

REPLACEMENT PARTS AND WARRANTY

How to Order Replacement Parts

Details the information required to order replacement parts from the manufacturer.

Limited Warranty Information

Outlines the terms, conditions, and exclusions of the manufacturer's limited warranty.

MODEL NUMBER DESCRIPTION

Model Number Breakdown

Explains the meaning of each digit and code used in the unit's model number.

GAS EQUIPMENT START-UP

Pre-Inspection Checklist

A checklist of pre-inspection items to verify before starting the unit.

Start-Up Procedures

Procedures for powering up and operating the unit with gas, including checks.

Sterling GG-45 Specifications

General IconGeneral
BrandSterling
ModelGG-45
CategoryGas Heater
LanguageEnglish

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