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Sterling QVF 45 - User Manual

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INSTALLATION INSTRUCTIONS & PARTS LIST
STERLING GAS FIRED PROPELLER UNIT HEATERS
(S) IIPLM-20
J30-05367
Model No.
Serial No.
FOR YOUR SAFETY
The use and storage of gasoline or other ß ammable vapors and liquids in open containers in
the vicinity of this appliance is hazardous.
FOR YOUR SAFETY
If you smell gas
:
1
. Open
w
indo
w
s.
2. Don
Õ
t touch electrical s
w
itches.
3. E
x
tinguish any open ß ame.
4
. Immediately call your gas supplier.
ATTENTION: READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE
ATTEMPTING TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA PLATE FOR TYPE OF
GAS AND ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT POINT OF
INSTALLATION. RECORD THE UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR FUTURE
REFERENCE.
INSTALLER'S RESPONSIBILITY
Installer Please Note:
This equipment has been test fired and inspected. It has been
shipped free from defects from our factory. Ho
w
ever
,
during shipment and installation
,
problems such as loose
w
ires
,
lea
k
s or loose fasteners may occur.
It is the installer's
responsibility to inspect and correct any problems that may be found.
Install, operate and maintain unit in accordance with manufacturer's
instructions to avoid exposure to fuel substances or substances from incomplete
combustion which can cause death or serious illness. The state of California
has determined that these substances may cause cancer, birth defects, or other
reproductive harm.
Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or servicing this equipment.
APPROVED FOR USE IN CALIFORNIA WHEN EQUIPPED WITH SPARK IGNITION.
RECEIVING INSTRUCTIONS
Inspect shipment immediately
w
hen
received to determine if any damage
has occurred to the unit during
shipment. After the unit has been
uncrated
,
chec
k
for any visible
damage to the unit. If any damage
is found
,
the consignee should sign
the bill of lading indicating such
damage and immediately file claim
for damage
w
ith the transportation
company.
260 NORTH ELM ST.
,
W
ESTFIELD
,
MA 0
1
0
8
5
TEL
:
(
41
3) 56
4
-55
4
0 FA
X
:
(
41
3) 562-53
11
www
.sterlinghvac.com
MODELS
:
QV
F (30
,
4
5
,
60
,
75
,
1
00
,
1
25
,
1
50
,
1
75
,
200
,
225
,
250
,
300
,
350
,
4
00) (S
,
M)
1
0
/
07
HVAC PRODUCTS
Question and Answer IconNeed help?

Do you have a question about the Sterling QVF 45 and is the answer not in the manual?

Summary

General Safety and Receiving Instructions

Receiving Instructions

Instructions for inspecting shipment for damage upon arrival.

Description of the Propeller Unit Heater

Safety Terms and Definitions

Defines DANGER, WARNING, CAUTION, and NOTICE terms used in the manual.

General Safety Information

Installation Safety Standards

Details compliance with local codes and national standards like ANSI Z223.1 and NFPA.

Electrical Safety Precautions

Emphasizes grounding, proper wiring, and disconnecting power before servicing.

Fuel and Environmental Safety

Warns against fuel misuse, improper environment, and blocking airflow.

Unit Specifications and Performance Data

Dimensional Specifications

Provides height, width, and depth measurements for various unit sizes.

Performance Ratings

Details BTU/Hr, CFM, and other performance metrics for different models.

Installation Guidelines

Unit Location and Clearances

Specifies minimum mounting height and clearances from walls and ceilings.

Specific Installation Locations

Covers requirements for aircraft hangars, public garages, and parking structures.

Air Distribution and Heat Throw

Explains how to direct airflow and provides heat throw distance data.

Installation Details

Combustion Air and Ventilation

Requirements for supplying adequate air for combustion and ventilation.

Mounting and Suspension

Instructions for safely mounting the unit heater using appropriate hardware.

Clearances and Safety Warnings

Details minimum clearances and warns about combustible materials near the unit.

Gas Supply Piping and Sizing

Pipe Sizing Procedure

Step-by-step guide to determine the correct gas pipe size based on input and length.

Gas Pipe Size Table

Table providing pipe capacity in cubic feet of gas per hour for various pipe sizes.

Pipe Installation Procedures

Gas Piping Connections

Details on connecting gas supply, including pressure, support, drip legs, and unions.

Gas Piping Requirements Table

Specifies required manifold and inlet pressures for Natural Gas and Propane.

Venting Requirements

Venting Safety and Operation

Covers carbon monoxide risks, blocked vent switch operation, and reset procedures.

Venting Installation Guidelines

Provides rules for vertical run, slope, elbows, pipe material, and insulation.

Electrical Connections and Wiring

Thermostat Wiring and Location

Guidance on mounting thermostat and avoiding adverse locations.

Heat Anticipator Adjustment

Instructions for setting the heat anticipator based on amperage draw.

Fan Time Delay Control

Details the function and rating of the fan time delay relay.

Operation with Standing Pilot

Explanation of Controls

Describes functions of the gas control valve, limit, fan, and thermostat switches.

Pilot Lighting and Start-Up

Step-by-step guide for lighting the pilot and starting the unit.

Standing Pilot Components Identification

Burner Drawer and Controls

Illustrates and lists common burner parts and control components for standing pilot systems.

Operation with Intermittent (Spark) Pilot

Controls for Intermittent Pilot Ignition

Explains the dual gas valve, electric ignition, limit, fan, and thermostat functions.

Spark Pilot Ignition Start-Up

Procedure for starting the unit using spark ignition for the pilot.

Intermittent Pilot Components Identification

Burner Drawer and Controls

Details common burner parts and control components for spark ignition systems.

Gas Input Rate and Adjustment

Checking Gas Input Rate

Method to calculate and verify the unit's gas input rate.

Main Burner Orifice Schedule

Table listing orifice sizes for different gas types and heating values.

Primary Air Shutter Adjustment

Procedure to adjust air shutters for optimal flame characteristics.

Maintenance and Periodic Service

Pilot and Manifold Pressure Adjustment

Steps for adjusting pilot flame size and manifold gas pressure.

Periodic Service Routine

Checklists for safety, clearances, burners, fan section, and motor lubrication.

Parts Identification

Propeller and Internal Components

Diagrams showing propeller parts, internal furnace components, and baffles.

Burner Assembly and Controls

Illustrations of burner assembly parts, gas valves, and safety devices.

Troubleshooting Guide - Flame and Ignition Issues

Flame Lifting and Backfiring

Diagnosing and correcting issues like flame lifting, backfiring, and noisy flames.

Ignition and Gas Delivery Problems

Addressing failure to ignite, delayed ignition, and gas odor issues.

Troubleshooting Guide - Operational Issues

Condensation and Cycling Problems

Resolving water vapor condensation and rapid burner cycling issues.

Pilot and Motor Operation Issues

Troubleshooting pilot not lighting, pilot staying lit, and noisy motor problems.

Troubleshooting Guide - Fan and Heating Output

Fan Operation Problems

Diagnosing issues with fan not running, cycling, or not stopping.

Heating Performance Issues

Addressing insufficient heat, too much heat, and cold air delivery.

Troubleshooting Guide - Specific Faults

Spark Ignition and Pilot Issues

Troubleshooting no spark, pilot not lighting, and pilot gas issues.

Control and Safety Switch Issues

Diagnosing Hi-Limit switch tripping and main valve energization problems.

Replacement Parts and Warranty

Ordering Replacement Parts

Information on providing model, serial, and part details when ordering.

Limited Warranty Information

Details the warranty period, exclusions, and conditions for gas-fired unit heaters.

Gas Equipment Start-Up Checklist

Pre-Inspection Checks

Items to verify with power and gas off before starting the unit.

Gas Heating Operation Checks

Checks to perform with power and gas on, including ignition and pressure.

Summary

General Safety and Receiving Instructions

Receiving Instructions

Instructions for inspecting shipment for damage upon arrival.

Description of the Propeller Unit Heater

Safety Terms and Definitions

Defines DANGER, WARNING, CAUTION, and NOTICE terms used in the manual.

General Safety Information

Installation Safety Standards

Details compliance with local codes and national standards like ANSI Z223.1 and NFPA.

Electrical Safety Precautions

Emphasizes grounding, proper wiring, and disconnecting power before servicing.

Fuel and Environmental Safety

Warns against fuel misuse, improper environment, and blocking airflow.

Unit Specifications and Performance Data

Dimensional Specifications

Provides height, width, and depth measurements for various unit sizes.

Performance Ratings

Details BTU/Hr, CFM, and other performance metrics for different models.

Installation Guidelines

Unit Location and Clearances

Specifies minimum mounting height and clearances from walls and ceilings.

Specific Installation Locations

Covers requirements for aircraft hangars, public garages, and parking structures.

Air Distribution and Heat Throw

Explains how to direct airflow and provides heat throw distance data.

Installation Details

Combustion Air and Ventilation

Requirements for supplying adequate air for combustion and ventilation.

Mounting and Suspension

Instructions for safely mounting the unit heater using appropriate hardware.

Clearances and Safety Warnings

Details minimum clearances and warns about combustible materials near the unit.

Gas Supply Piping and Sizing

Pipe Sizing Procedure

Step-by-step guide to determine the correct gas pipe size based on input and length.

Gas Pipe Size Table

Table providing pipe capacity in cubic feet of gas per hour for various pipe sizes.

Pipe Installation Procedures

Gas Piping Connections

Details on connecting gas supply, including pressure, support, drip legs, and unions.

Gas Piping Requirements Table

Specifies required manifold and inlet pressures for Natural Gas and Propane.

Venting Requirements

Venting Safety and Operation

Covers carbon monoxide risks, blocked vent switch operation, and reset procedures.

Venting Installation Guidelines

Provides rules for vertical run, slope, elbows, pipe material, and insulation.

Electrical Connections and Wiring

Thermostat Wiring and Location

Guidance on mounting thermostat and avoiding adverse locations.

Heat Anticipator Adjustment

Instructions for setting the heat anticipator based on amperage draw.

Fan Time Delay Control

Details the function and rating of the fan time delay relay.

Operation with Standing Pilot

Explanation of Controls

Describes functions of the gas control valve, limit, fan, and thermostat switches.

Pilot Lighting and Start-Up

Step-by-step guide for lighting the pilot and starting the unit.

Standing Pilot Components Identification

Burner Drawer and Controls

Illustrates and lists common burner parts and control components for standing pilot systems.

Operation with Intermittent (Spark) Pilot

Controls for Intermittent Pilot Ignition

Explains the dual gas valve, electric ignition, limit, fan, and thermostat functions.

Spark Pilot Ignition Start-Up

Procedure for starting the unit using spark ignition for the pilot.

Intermittent Pilot Components Identification

Burner Drawer and Controls

Details common burner parts and control components for spark ignition systems.

Gas Input Rate and Adjustment

Checking Gas Input Rate

Method to calculate and verify the unit's gas input rate.

Main Burner Orifice Schedule

Table listing orifice sizes for different gas types and heating values.

Primary Air Shutter Adjustment

Procedure to adjust air shutters for optimal flame characteristics.

Maintenance and Periodic Service

Pilot and Manifold Pressure Adjustment

Steps for adjusting pilot flame size and manifold gas pressure.

Periodic Service Routine

Checklists for safety, clearances, burners, fan section, and motor lubrication.

Parts Identification

Propeller and Internal Components

Diagrams showing propeller parts, internal furnace components, and baffles.

Burner Assembly and Controls

Illustrations of burner assembly parts, gas valves, and safety devices.

Troubleshooting Guide - Flame and Ignition Issues

Flame Lifting and Backfiring

Diagnosing and correcting issues like flame lifting, backfiring, and noisy flames.

Ignition and Gas Delivery Problems

Addressing failure to ignite, delayed ignition, and gas odor issues.

Troubleshooting Guide - Operational Issues

Condensation and Cycling Problems

Resolving water vapor condensation and rapid burner cycling issues.

Pilot and Motor Operation Issues

Troubleshooting pilot not lighting, pilot staying lit, and noisy motor problems.

Troubleshooting Guide - Fan and Heating Output

Fan Operation Problems

Diagnosing issues with fan not running, cycling, or not stopping.

Heating Performance Issues

Addressing insufficient heat, too much heat, and cold air delivery.

Troubleshooting Guide - Specific Faults

Spark Ignition and Pilot Issues

Troubleshooting no spark, pilot not lighting, and pilot gas issues.

Control and Safety Switch Issues

Diagnosing Hi-Limit switch tripping and main valve energization problems.

Replacement Parts and Warranty

Ordering Replacement Parts

Information on providing model, serial, and part details when ordering.

Limited Warranty Information

Details the warranty period, exclusions, and conditions for gas-fired unit heaters.

Gas Equipment Start-Up Checklist

Pre-Inspection Checks

Items to verify with power and gas off before starting the unit.

Gas Heating Operation Checks

Checks to perform with power and gas on, including ignition and pressure.

Sterling QVF 45 Specifications

General IconGeneral
Efficiency80% AFUE
Ignition TypeElectronic Ignition
VentilationDirect Vent
Heating Capacity45, 000 BTU/hr
Fuel TypeNatural Gas or Propane
ModelSterling QVF 45

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