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Sterling QVF 75 - User Manual

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INSTALLATION INSTRUCTIONS & PARTS LIST
STERLING GAS FIRED PROPELLER UNIT HEATERS
(S) IIPLM-20
J30-05367
Model No.
Serial No.
FOR YOUR SAFETY
The use and storage of gasoline or other ß ammable vapors and liquids in open containers in
the vicinity of this appliance is hazardous.
FOR YOUR SAFETY
If you smell gas
:
1
. Open
w
indo
w
s.
2. Don
Õ
t touch electrical s
w
itches.
3. E
x
tinguish any open ß ame.
4
. Immediately call your gas supplier.
ATTENTION: READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE
ATTEMPTING TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA PLATE FOR TYPE OF
GAS AND ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT POINT OF
INSTALLATION. RECORD THE UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR FUTURE
REFERENCE.
INSTALLER'S RESPONSIBILITY
Installer Please Note:
This equipment has been test fired and inspected. It has been
shipped free from defects from our factory. Ho
w
ever
,
during shipment and installation
,
problems such as loose
w
ires
,
lea
k
s or loose fasteners may occur.
It is the installer's
responsibility to inspect and correct any problems that may be found.
Install, operate and maintain unit in accordance with manufacturer's
instructions to avoid exposure to fuel substances or substances from incomplete
combustion which can cause death or serious illness. The state of California
has determined that these substances may cause cancer, birth defects, or other
reproductive harm.
Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or servicing this equipment.
APPROVED FOR USE IN CALIFORNIA WHEN EQUIPPED WITH SPARK IGNITION.
RECEIVING INSTRUCTIONS
Inspect shipment immediately
w
hen
received to determine if any damage
has occurred to the unit during
shipment. After the unit has been
uncrated
,
chec
k
for any visible
damage to the unit. If any damage
is found
,
the consignee should sign
the bill of lading indicating such
damage and immediately file claim
for damage
w
ith the transportation
company.
260 NORTH ELM ST.
,
W
ESTFIELD
,
MA 0
1
0
8
5
TEL
:
(
41
3) 56
4
-55
4
0 FA
X
:
(
41
3) 562-53
11
www
.sterlinghvac.com
MODELS
:
QV
F (30
,
4
5
,
60
,
75
,
1
00
,
1
25
,
1
50
,
1
75
,
200
,
225
,
250
,
300
,
350
,
4
00) (S
,
M)
1
0
/
07
HVAC PRODUCTS
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Summary

SPECIFICATIONS

Basic Description

Provides a general overview of the gas unit heater's design and purpose, highlighting its low static pressure and propeller fan features.

Performance & Specification Data

Details technical performance metrics, including BTU/hr output, thermal efficiency, and air velocity for various unit sizes.

SAFETY INFORMATION

Installation Codes

Outlines mandatory installation adherence to national and local building codes, including ANSI and NFPA standards.

Special Precautions

Highlights critical safety measures for installation and operation, such as proper grounding, fuel usage, and avoiding hazardous locations.

INSTALLATION

Locating Units

Provides guidelines for selecting appropriate locations for unit heater installation, considering clearances and air circulation needs.

Proper Clearances

Specifies minimum required distances from combustible materials, walls, and ceilings for safe unit heater installation.

Combustion Air

Details requirements for providing adequate air for combustion and ventilation in the installation space.

Suspension of Units

Guides on securely mounting unit heaters using appropriate hardware, emphasizing structural support and level installation.

Gas Supply Piping

Explains how to size and install gas piping to ensure adequate gas pressure delivery to the unit heater.

Pipe Installation

Covers the proper procedures for installing gas piping, including pressure testing, support, and connection to the unit.

VENTING

Details the critical requirements for venting the unit heater, including pipe sizing, slope, and protection from blockages.

DESCRIPTION

ELECTRICAL CONNECTIONS

Thermostat Wiring and Location

Details the correct placement and wiring of the thermostat for optimal heater operation, avoiding adverse environmental factors.

Thermostat Heat Anticipator Adjustments

Explains how to set the heat anticipator on the thermostat to match the unit's amperage draw for accurate temperature control.

Fan Time Delay Control

Describes the function of the fan time delay relay, including its start-up delay and operational rating.

OPERATION - PROPELLER UNITS WITH STANDING PILOT

Explanation of Controls

Details the function of each control component, including the gas control valve, limit switch, fan switch, and thermostat.

Start-Up Procedure

Provides step-by-step instructions for safely lighting the pilot and initiating the unit heater's operation.

Shut-Down Procedure

Outlines the procedure for safely turning off the unit heater, including disabling gas and electrical power.

OPERATION - PROPELLER UNITS WITH OPTIONAL INTERMITTENT (SPARK) PILOT IGNITION

Explanation of Controls

Explains the controls for units with dual automatic gas valves and electric ignition, including pilot solenoid and main gas valve functions.

Start-Up Procedure

Guides on starting units with spark ignition, including purging lines, checking gas leaks, and verifying burner ignition.

Shut Down Procedure

Details the process for shutting down spark ignition units, involving turning off gas and electrical power.

GAS INPUT RATE

Primary Air Shutter Adjustment

Instructs on adjusting the primary air shutter to achieve optimal flame characteristics by preventing yellow tipping.

MAINTENANCE

Periodic Service and Cleaning

Outlines routine inspections, cleaning of burners, heat exchanger, and fan section, plus safety checks.

Pilot and Manifold Pressure Adjustments

Covers procedures for adjusting pilot flame size and manifold pressure for optimal burner performance.

Motor Lubrication and Fan Section Service

Advises on fan motor lubrication based on operating hours and cleaning fan blades and guards.

IDENTIFICATION OF PARTS

Propeller Parts

Lists and illustrates components related to the propeller assembly, including motor, fan guard, and fan blade.

Internal Furnace Components

Identifies key internal parts of the heater, such as the heat exchanger, draft diverter, and blocked vent switch location.

Burner Assy Parts

Shows and labels components of the burner assembly, including manifold, pilot tubing, and thermocouple location.

TROUBLESHOOTING GUIDE

HOW TO ORDER REPLACEMENT PARTS

LIMITED WARRANTY

GAS EQUIPMENT START-UP

Pre-Inspection Information

Checklist for verifying installation status and understanding controls before starting the equipment, with power and gas off.

General Checks

Pre-start checks with power and gas off, focusing on physical condition, connections, and component security.

Gas Heating Checks

Post-start checks with power and gas on, verifying gas pressure, ignition, safety controls, and operational parameters.

Summary

SPECIFICATIONS

Basic Description

Provides a general overview of the gas unit heater's design and purpose, highlighting its low static pressure and propeller fan features.

Performance & Specification Data

Details technical performance metrics, including BTU/hr output, thermal efficiency, and air velocity for various unit sizes.

SAFETY INFORMATION

Installation Codes

Outlines mandatory installation adherence to national and local building codes, including ANSI and NFPA standards.

Special Precautions

Highlights critical safety measures for installation and operation, such as proper grounding, fuel usage, and avoiding hazardous locations.

INSTALLATION

Locating Units

Provides guidelines for selecting appropriate locations for unit heater installation, considering clearances and air circulation needs.

Proper Clearances

Specifies minimum required distances from combustible materials, walls, and ceilings for safe unit heater installation.

Combustion Air

Details requirements for providing adequate air for combustion and ventilation in the installation space.

Suspension of Units

Guides on securely mounting unit heaters using appropriate hardware, emphasizing structural support and level installation.

Gas Supply Piping

Explains how to size and install gas piping to ensure adequate gas pressure delivery to the unit heater.

Pipe Installation

Covers the proper procedures for installing gas piping, including pressure testing, support, and connection to the unit.

VENTING

Details the critical requirements for venting the unit heater, including pipe sizing, slope, and protection from blockages.

DESCRIPTION

ELECTRICAL CONNECTIONS

Thermostat Wiring and Location

Details the correct placement and wiring of the thermostat for optimal heater operation, avoiding adverse environmental factors.

Thermostat Heat Anticipator Adjustments

Explains how to set the heat anticipator on the thermostat to match the unit's amperage draw for accurate temperature control.

Fan Time Delay Control

Describes the function of the fan time delay relay, including its start-up delay and operational rating.

OPERATION - PROPELLER UNITS WITH STANDING PILOT

Explanation of Controls

Details the function of each control component, including the gas control valve, limit switch, fan switch, and thermostat.

Start-Up Procedure

Provides step-by-step instructions for safely lighting the pilot and initiating the unit heater's operation.

Shut-Down Procedure

Outlines the procedure for safely turning off the unit heater, including disabling gas and electrical power.

OPERATION - PROPELLER UNITS WITH OPTIONAL INTERMITTENT (SPARK) PILOT IGNITION

Explanation of Controls

Explains the controls for units with dual automatic gas valves and electric ignition, including pilot solenoid and main gas valve functions.

Start-Up Procedure

Guides on starting units with spark ignition, including purging lines, checking gas leaks, and verifying burner ignition.

Shut Down Procedure

Details the process for shutting down spark ignition units, involving turning off gas and electrical power.

GAS INPUT RATE

Primary Air Shutter Adjustment

Instructs on adjusting the primary air shutter to achieve optimal flame characteristics by preventing yellow tipping.

MAINTENANCE

Periodic Service and Cleaning

Outlines routine inspections, cleaning of burners, heat exchanger, and fan section, plus safety checks.

Pilot and Manifold Pressure Adjustments

Covers procedures for adjusting pilot flame size and manifold pressure for optimal burner performance.

Motor Lubrication and Fan Section Service

Advises on fan motor lubrication based on operating hours and cleaning fan blades and guards.

IDENTIFICATION OF PARTS

Propeller Parts

Lists and illustrates components related to the propeller assembly, including motor, fan guard, and fan blade.

Internal Furnace Components

Identifies key internal parts of the heater, such as the heat exchanger, draft diverter, and blocked vent switch location.

Burner Assy Parts

Shows and labels components of the burner assembly, including manifold, pilot tubing, and thermocouple location.

TROUBLESHOOTING GUIDE

HOW TO ORDER REPLACEMENT PARTS

LIMITED WARRANTY

GAS EQUIPMENT START-UP

Pre-Inspection Information

Checklist for verifying installation status and understanding controls before starting the equipment, with power and gas off.

General Checks

Pre-start checks with power and gas off, focusing on physical condition, connections, and component security.

Gas Heating Checks

Post-start checks with power and gas on, verifying gas pressure, ignition, safety controls, and operational parameters.

Sterling QVF 75 Specifications

General IconGeneral
BrandSterling
ModelQVF 75
CategoryGas Heater
LanguageEnglish

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