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Sterling QVF 250 - User Manual

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INSTALLATION INSTRUCTIONS & PARTS LIST
STERLING GAS FIRED PROPELLER UNIT HEATERS
(S) IIPLM-20
J30-05367
Model No.
Serial No.
FOR YOUR SAFETY
The use and storage of gasoline or other ß ammable vapors and liquids in open containers in
the vicinity of this appliance is hazardous.
FOR YOUR SAFETY
If you smell gas
:
1
. Open
w
indo
w
s.
2. Don
Õ
t touch electrical s
w
itches.
3. E
x
tinguish any open ß ame.
4
. Immediately call your gas supplier.
ATTENTION: READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE
ATTEMPTING TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA PLATE FOR TYPE OF
GAS AND ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT POINT OF
INSTALLATION. RECORD THE UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR FUTURE
REFERENCE.
INSTALLER'S RESPONSIBILITY
Installer Please Note:
This equipment has been test fired and inspected. It has been
shipped free from defects from our factory. Ho
w
ever
,
during shipment and installation
,
problems such as loose
w
ires
,
lea
k
s or loose fasteners may occur.
It is the installer's
responsibility to inspect and correct any problems that may be found.
Install, operate and maintain unit in accordance with manufacturer's
instructions to avoid exposure to fuel substances or substances from incomplete
combustion which can cause death or serious illness. The state of California
has determined that these substances may cause cancer, birth defects, or other
reproductive harm.
Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or servicing this equipment.
APPROVED FOR USE IN CALIFORNIA WHEN EQUIPPED WITH SPARK IGNITION.
RECEIVING INSTRUCTIONS
Inspect shipment immediately
w
hen
received to determine if any damage
has occurred to the unit during
shipment. After the unit has been
uncrated
,
chec
k
for any visible
damage to the unit. If any damage
is found
,
the consignee should sign
the bill of lading indicating such
damage and immediately file claim
for damage
w
ith the transportation
company.
260 NORTH ELM ST.
,
W
ESTFIELD
,
MA 0
1
0
8
5
TEL
:
(
41
3) 56
4
-55
4
0 FA
X
:
(
41
3) 562-53
11
www
.sterlinghvac.com
MODELS
:
QV
F (30
,
4
5
,
60
,
75
,
1
00
,
1
25
,
1
50
,
1
75
,
200
,
225
,
250
,
300
,
350
,
4
00) (S
,
M)
1
0
/
07
HVAC PRODUCTS
Question and Answer IconNeed help?

Do you have a question about the Sterling QVF 250 and is the answer not in the manual?

Summary

General Safety and Responsibilities

For Your Safety

Provides critical safety advice regarding gas leaks and hazardous conditions.

Installers Responsibility

Installer must inspect and correct any problems found after shipment and installation.

Receiving Instructions

Inspect shipment immediately for damage and file claim if necessary.

Product Description and Specifications

Unit Overview

Factory assembled, low static pressure propeller fan heater for space heating, not ductwork.

Specification Data

Overview of key specifications including BTU/Hr, dimensions, and clearances.

General Safety Information

Installation Codes and Standards

Details required adherence to local codes and national standards like ANSI Z223.1 and NFPA.

Electrical Safety Precautions

Emphasizes grounding, disconnecting power, and using qualified electricians.

Fuel and Gas Safety

Warns against fuel mixing, alterations, and safe operation in non-hazardous locations.

Specifications - Performance and Dimensions

Performance Data

Table detailing performance metrics like efficiency, airflow, and voltage for various unit sizes.

Dimensional Data

Table providing physical dimensions and mounting details for different unit sizes.

Installation Guidelines

Heater Location and Mounting

Specifies minimum clearances and mounting heights for safe and efficient operation.

Aircraft Hangar and Public Garage Installation

Specific installation requirements for unit heaters in aircraft hangars and public garages.

Air Distribution Principles

Guidance on directing airflow for optimal heat distribution and avoiding obstructions.

Installation - Continued

Minimum Temperature Operation

Recommends a minimum thermostat setting of 50°F to prevent condensation and corrosion.

Combustion Air Requirements

Details the need for adequate ventilation and air supply for satisfactory combustion.

Mounting and Suspension

Instructions for securely mounting and suspending unit heaters using appropriate hardware.

Gas Supply Piping Sizing

Pipe Sizing Procedure

Method for determining correct gas pipe size based on input and pipe length using provided tables.

Propane Gas Installation

Specific notices for propane gas installations, requiring qualified LP gas dealers.

Pipe Installation Details

Gas Piping Installation Standards

Requirements for installing gas piping, including local codes, pressure testing, and support.

Gas Piping Requirements Table

Table specifying required manifold and inlet pressures for natural and propane gas.

Venting Requirements

Venting Installation Guidelines

Precautions and procedures for proper venting, including vertical runs and avoiding blockages.

Common Venting Scenarios

Guidance on venting multiple heaters into a common flue and using draft/power venters.

Electrical Connections

General Wiring and Grounding

Guidelines for wiring, grounding, and using appropriate circuits and disconnects.

Thermostat Installation

Guidance on thermostat mounting location and wiring for proper operation.

Operation - Standing Pilot

Explanation of Controls

Description of the combination gas control valve, limit switch, fan switch, and thermostat.

Start-Up Procedure

Step-by-step guide for lighting the pilot and starting the unit heater.

Parts Identification - Standing Pilot

Burner Drawer Common Parts

Lists and illustrates common parts found in the burner drawer assembly.

Controls for Standing Pilot

Identifies control components such as gas valves, limit switches, and pilot assemblies.

Operation - Intermittent Pilot

Explanation of Controls

Description of dual automatic gas valve and electric ignition device functions.

Start-Up Procedure

Step-by-step guide for starting unit heaters with intermittent (spark) pilot ignition.

Parts Identification - Intermittent Pilot

Burner Drawer Common Parts

Lists and illustrates common parts found in the burner drawer assembly for intermittent ignition.

Controls for Intermittent Pilot

Identifies control components for intermittent pilot ignition systems, including ignitors.

Gas Input Rate and Adjustment

Gas Input Rate Calculation

Formula and method to calculate gas input rate based on gas meter readings.

Primary Air Shutter Adjustment

Procedure for adjusting primary air shutters for optimal burner flame and combustion.

Maintenance and Service

Pilot Adjustment

Instructions for adjusting the pilot flame to ensure a proper size and steady flame.

Periodic Service Routine

Routine inspection and service tasks, including safety checks and component cleaning.

Parts Identification Diagrams

Propeller Parts

Identification of individual parts for the propeller assembly of the unit heater.

Internal Furnace Components

Identification of internal furnace components including heat exchanger and draft diverter.

Burner Assembly Parts

Illustrations and labels for parts of the burner assembly, including pilot and orifice.

Troubleshooting - Flame and Ignition

Flame Lifting and Popping Back

Diagnosing and correcting issues like flame lifting from burner ports and flames popping back.

Noisy Flame and Yellow Tipping

Troubleshooting causes and solutions for noisy flames and yellow tipping in burner flames.

Gas Odor and Delayed Ignition

Addressing gas odor issues and causes of delayed ignition in the burner system.

Troubleshooting - Operational Issues

Condensation and Burner Cycling

Resolving issues like water vapor condensation and rapid burner cycling.

Unit Noise and Pilot Issues

Diagnosing and fixing unit noise problems and pilot ignition failures.

Troubleshooting - Fan and Heat Issues

Fan Operation Issues

Troubleshooting problems with the fan not running, cycling, or not stopping.

Heating Performance Issues

Addressing insufficient heat, too much heat, and cold air delivery.

Troubleshooting - Ignition and Safety

Cold Air and Spark Issues

Resolving cold air delivery, no spark, and spark present but no pilot light.

Pilot and Hi-Limit Tripping

Diagnosing pilot light failures and hi-limit switch tripping.

Replacement Parts and Warranty

Ordering Parts

Information on providing necessary details when ordering replacement parts.

Limited Warranty Terms

Details the limited warranty coverage, exclusions, and conditions for gas-fired unit heaters.

Gas Equipment Start-Up Checklist

Pre-Inspection Checklist

Checklist for pre-inspection before powering and starting the gas equipment.

Operational Checks

Performing general and gas heating checks with power and gas on.

Summary

General Safety and Responsibilities

For Your Safety

Provides critical safety advice regarding gas leaks and hazardous conditions.

Installers Responsibility

Installer must inspect and correct any problems found after shipment and installation.

Receiving Instructions

Inspect shipment immediately for damage and file claim if necessary.

Product Description and Specifications

Unit Overview

Factory assembled, low static pressure propeller fan heater for space heating, not ductwork.

Specification Data

Overview of key specifications including BTU/Hr, dimensions, and clearances.

General Safety Information

Installation Codes and Standards

Details required adherence to local codes and national standards like ANSI Z223.1 and NFPA.

Electrical Safety Precautions

Emphasizes grounding, disconnecting power, and using qualified electricians.

Fuel and Gas Safety

Warns against fuel mixing, alterations, and safe operation in non-hazardous locations.

Specifications - Performance and Dimensions

Performance Data

Table detailing performance metrics like efficiency, airflow, and voltage for various unit sizes.

Dimensional Data

Table providing physical dimensions and mounting details for different unit sizes.

Installation Guidelines

Heater Location and Mounting

Specifies minimum clearances and mounting heights for safe and efficient operation.

Aircraft Hangar and Public Garage Installation

Specific installation requirements for unit heaters in aircraft hangars and public garages.

Air Distribution Principles

Guidance on directing airflow for optimal heat distribution and avoiding obstructions.

Installation - Continued

Minimum Temperature Operation

Recommends a minimum thermostat setting of 50°F to prevent condensation and corrosion.

Combustion Air Requirements

Details the need for adequate ventilation and air supply for satisfactory combustion.

Mounting and Suspension

Instructions for securely mounting and suspending unit heaters using appropriate hardware.

Gas Supply Piping Sizing

Pipe Sizing Procedure

Method for determining correct gas pipe size based on input and pipe length using provided tables.

Propane Gas Installation

Specific notices for propane gas installations, requiring qualified LP gas dealers.

Pipe Installation Details

Gas Piping Installation Standards

Requirements for installing gas piping, including local codes, pressure testing, and support.

Gas Piping Requirements Table

Table specifying required manifold and inlet pressures for natural and propane gas.

Venting Requirements

Venting Installation Guidelines

Precautions and procedures for proper venting, including vertical runs and avoiding blockages.

Common Venting Scenarios

Guidance on venting multiple heaters into a common flue and using draft/power venters.

Electrical Connections

General Wiring and Grounding

Guidelines for wiring, grounding, and using appropriate circuits and disconnects.

Thermostat Installation

Guidance on thermostat mounting location and wiring for proper operation.

Operation - Standing Pilot

Explanation of Controls

Description of the combination gas control valve, limit switch, fan switch, and thermostat.

Start-Up Procedure

Step-by-step guide for lighting the pilot and starting the unit heater.

Parts Identification - Standing Pilot

Burner Drawer Common Parts

Lists and illustrates common parts found in the burner drawer assembly.

Controls for Standing Pilot

Identifies control components such as gas valves, limit switches, and pilot assemblies.

Operation - Intermittent Pilot

Explanation of Controls

Description of dual automatic gas valve and electric ignition device functions.

Start-Up Procedure

Step-by-step guide for starting unit heaters with intermittent (spark) pilot ignition.

Parts Identification - Intermittent Pilot

Burner Drawer Common Parts

Lists and illustrates common parts found in the burner drawer assembly for intermittent ignition.

Controls for Intermittent Pilot

Identifies control components for intermittent pilot ignition systems, including ignitors.

Gas Input Rate and Adjustment

Gas Input Rate Calculation

Formula and method to calculate gas input rate based on gas meter readings.

Primary Air Shutter Adjustment

Procedure for adjusting primary air shutters for optimal burner flame and combustion.

Maintenance and Service

Pilot Adjustment

Instructions for adjusting the pilot flame to ensure a proper size and steady flame.

Periodic Service Routine

Routine inspection and service tasks, including safety checks and component cleaning.

Parts Identification Diagrams

Propeller Parts

Identification of individual parts for the propeller assembly of the unit heater.

Internal Furnace Components

Identification of internal furnace components including heat exchanger and draft diverter.

Burner Assembly Parts

Illustrations and labels for parts of the burner assembly, including pilot and orifice.

Troubleshooting - Flame and Ignition

Flame Lifting and Popping Back

Diagnosing and correcting issues like flame lifting from burner ports and flames popping back.

Noisy Flame and Yellow Tipping

Troubleshooting causes and solutions for noisy flames and yellow tipping in burner flames.

Gas Odor and Delayed Ignition

Addressing gas odor issues and causes of delayed ignition in the burner system.

Troubleshooting - Operational Issues

Condensation and Burner Cycling

Resolving issues like water vapor condensation and rapid burner cycling.

Unit Noise and Pilot Issues

Diagnosing and fixing unit noise problems and pilot ignition failures.

Troubleshooting - Fan and Heat Issues

Fan Operation Issues

Troubleshooting problems with the fan not running, cycling, or not stopping.

Heating Performance Issues

Addressing insufficient heat, too much heat, and cold air delivery.

Troubleshooting - Ignition and Safety

Cold Air and Spark Issues

Resolving cold air delivery, no spark, and spark present but no pilot light.

Pilot and Hi-Limit Tripping

Diagnosing pilot light failures and hi-limit switch tripping.

Replacement Parts and Warranty

Ordering Parts

Information on providing necessary details when ordering replacement parts.

Limited Warranty Terms

Details the limited warranty coverage, exclusions, and conditions for gas-fired unit heaters.

Gas Equipment Start-Up Checklist

Pre-Inspection Checklist

Checklist for pre-inspection before powering and starting the gas equipment.

Operational Checks

Performing general and gas heating checks with power and gas on.

Sterling QVF 250 Specifications

General IconGeneral
CategoryGas Heater
Fuel TypeNatural Gas or Propane
BTU Input250, 000 BTU
Ignition TypeElectronic
ModelSterling QVF 250

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