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Sterling QVF 150 - User Manual

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INSTALLATION INSTRUCTIONS & PARTS LIST
STERLING GAS FIRED PROPELLER UNIT HEATERS
(S) IIPLM-20
J30-05367
Model No.
Serial No.
FOR YOUR SAFETY
The use and storage of gasoline or other ß ammable vapors and liquids in open containers in
the vicinity of this appliance is hazardous.
FOR YOUR SAFETY
If you smell gas
:
1
. Open
w
indo
w
s.
2. Don
Õ
t touch electrical s
w
itches.
3. E
x
tinguish any open ß ame.
4
. Immediately call your gas supplier.
ATTENTION: READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE
ATTEMPTING TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA PLATE FOR TYPE OF
GAS AND ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT POINT OF
INSTALLATION. RECORD THE UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR FUTURE
REFERENCE.
INSTALLER'S RESPONSIBILITY
Installer Please Note:
This equipment has been test fired and inspected. It has been
shipped free from defects from our factory. Ho
w
ever
,
during shipment and installation
,
problems such as loose
w
ires
,
lea
k
s or loose fasteners may occur.
It is the installer's
responsibility to inspect and correct any problems that may be found.
Install, operate and maintain unit in accordance with manufacturer's
instructions to avoid exposure to fuel substances or substances from incomplete
combustion which can cause death or serious illness. The state of California
has determined that these substances may cause cancer, birth defects, or other
reproductive harm.
Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or servicing this equipment.
APPROVED FOR USE IN CALIFORNIA WHEN EQUIPPED WITH SPARK IGNITION.
RECEIVING INSTRUCTIONS
Inspect shipment immediately
w
hen
received to determine if any damage
has occurred to the unit during
shipment. After the unit has been
uncrated
,
chec
k
for any visible
damage to the unit. If any damage
is found
,
the consignee should sign
the bill of lading indicating such
damage and immediately file claim
for damage
w
ith the transportation
company.
260 NORTH ELM ST.
,
W
ESTFIELD
,
MA 0
1
0
8
5
TEL
:
(
41
3) 56
4
-55
4
0 FA
X
:
(
41
3) 562-53
11
www
.sterlinghvac.com
MODELS
:
QV
F (30
,
4
5
,
60
,
75
,
1
00
,
1
25
,
1
50
,
1
75
,
200
,
225
,
250
,
300
,
350
,
4
00) (S
,
M)
1
0
/
07
HVAC PRODUCTS
Question and Answer IconNeed help?

Do you have a question about the Sterling QVF 150 and is the answer not in the manual?

Summary

For Your Safety

Gas Leak Detection

Steps to follow in case of gas detection, including opening windows and contacting the gas supplier.

Installers Responsibility

Pre-Operation Inspection

Installer's duty to inspect the unit for issues arising from shipment or installation.

Receiving Instructions

Damage Inspection and Claims

Instructions for inspecting the unit for shipping damage and filing claims.

General Safety Information

Installation Codes and Compliance

Adherence to national and local codes for gas and electrical installations.

Electrical and Operational Safety

Warnings regarding power disconnection, grounding, proper fuel use, and safe operation.

Installation Guidelines

Location and Mounting Requirements

Guidelines for siting units in specific locations and specifications for mounting height.

Air Distribution and Heat Throw

Information on optimal air distribution patterns and heat throw distances.

Installation Details

Combustion Air and Unit Sizing

Requirements for combustion air and guidance on unit heater sizing based on heat loss.

Mounting Safety and Clearances

Ensuring secure mounting and adequate clearances for safe operation.

Gas Supply Piping

Pipe Sizing and Selection

Steps to determine correct gas pipe size based on input and pipe length.

Propane Gas Installation Notes

Specific instructions and warnings for propane gas installations.

Pipe Installation Procedures

Gas Piping Installation Steps

Detailed steps for installing gas piping, including support and drip legs.

Leak Testing and Safety Warnings

Critical warnings and procedures for leak testing gas connections.

Venting Requirements

Carbon Monoxide and Vent Safety

Warnings about carbon monoxide and blocked vents; instructions for reset.

Venting Installation Precautions

Guidelines for flue pipe size, slope, elbows, and insulation.

Electrical Connections

Hazardous Voltage and Wiring Safety

Warnings about hazardous voltage, power disconnection, and proper wiring practices.

Thermostat Installation and Settings

Guidance on thermostat location, wiring, and heat anticipator adjustments.

Fan Time Delay Control

Information on the fan control relay and start-up delay.

Standing Pilot Operation

Control Functions Explained

Detailed explanation of the gas control valve, limit switch, fan switch, and thermostat.

Pilot Lighting and Start-Up

Step-by-step instructions for lighting the pilot and starting the unit heater.

Unit Shut-Down Procedure

Steps for safely shutting down the unit heater.

Intermittent (Spark) Pilot Operation

Control System Overview

Explanation of the dual automatic gas valve and electric ignition system.

Spark Ignition Start-Up

Procedures for starting the unit with spark ignition, including pilot and burner ignition.

Spark Ignition Shut Down

Steps for safely shutting down the unit with spark ignition.

Gas Input Rate and Adjustment

Checking Gas Input Rate

Methods for calculating and verifying the unit's gas input rate using formulas.

Manifold Pressure and Air Shutter Adjustment

Procedures for adjusting manifold pressure and primary air shutters for optimal flame.

Pilot and Manifold Adjustments

Pilot Flame Adjustment

Procedure for adjusting the pilot screw to achieve a proper pilot flame size.

Manifold Pressure Adjustment

Steps for adjusting manifold pressure and verifying it against specifications.

Periodic Service and Maintenance

Safety Checks and Gas Tightness

Performing safety checks, including gas tightness of shut-off valves.

Burner and Heat Exchanger Cleaning

Instructions for cleaning burners, heat exchanger, and fan section.

Motor Lubrication Guidelines

Guidance on when and how to lubricate the fan motor bearings.

Parts Identification

Component Diagrams

Visual identification of propeller parts, furnace components, and burner assembly parts.

Troubleshooting Guide - Flame and Ignition

Flame Lifting and Ignition Failure

Diagnosing and resolving problems related to flame lifting, popping back, noise, and ignition failure.

Troubleshooting Guide - Operational Issues

Continuous Operation and Pilot Problems

Troubleshooting condensation, continuous operation, rapid cycling, and pilot light problems.

Troubleshooting Guide - Fan and Heat Issues

Fan Operation and Heat Output Problems

Resolving fan operation problems and issues with insufficient or excessive heat output.

Troubleshooting Guide - Spark and Limit Issues

Spark, Pilot, and Hi-Limit Failures

Diagnosing no spark, pilot ignition failure, and hi-limit switch tripping.

Replacement Parts and Warranty

Ordering Replacement Parts

Information required for ordering replacement parts from the manufacturer.

Limited Warranty Details

Overview of the manufacturer's warranty coverage, exclusions, and terms.

Gas Equipment Start-Up

Pre-Inspection and Control Checks

Ensuring all general and gas heating checks are completed before starting the unit.

Summary

For Your Safety

Gas Leak Detection

Steps to follow in case of gas detection, including opening windows and contacting the gas supplier.

Installers Responsibility

Pre-Operation Inspection

Installer's duty to inspect the unit for issues arising from shipment or installation.

Receiving Instructions

Damage Inspection and Claims

Instructions for inspecting the unit for shipping damage and filing claims.

General Safety Information

Installation Codes and Compliance

Adherence to national and local codes for gas and electrical installations.

Electrical and Operational Safety

Warnings regarding power disconnection, grounding, proper fuel use, and safe operation.

Installation Guidelines

Location and Mounting Requirements

Guidelines for siting units in specific locations and specifications for mounting height.

Air Distribution and Heat Throw

Information on optimal air distribution patterns and heat throw distances.

Installation Details

Combustion Air and Unit Sizing

Requirements for combustion air and guidance on unit heater sizing based on heat loss.

Mounting Safety and Clearances

Ensuring secure mounting and adequate clearances for safe operation.

Gas Supply Piping

Pipe Sizing and Selection

Steps to determine correct gas pipe size based on input and pipe length.

Propane Gas Installation Notes

Specific instructions and warnings for propane gas installations.

Pipe Installation Procedures

Gas Piping Installation Steps

Detailed steps for installing gas piping, including support and drip legs.

Leak Testing and Safety Warnings

Critical warnings and procedures for leak testing gas connections.

Venting Requirements

Carbon Monoxide and Vent Safety

Warnings about carbon monoxide and blocked vents; instructions for reset.

Venting Installation Precautions

Guidelines for flue pipe size, slope, elbows, and insulation.

Electrical Connections

Hazardous Voltage and Wiring Safety

Warnings about hazardous voltage, power disconnection, and proper wiring practices.

Thermostat Installation and Settings

Guidance on thermostat location, wiring, and heat anticipator adjustments.

Fan Time Delay Control

Information on the fan control relay and start-up delay.

Standing Pilot Operation

Control Functions Explained

Detailed explanation of the gas control valve, limit switch, fan switch, and thermostat.

Pilot Lighting and Start-Up

Step-by-step instructions for lighting the pilot and starting the unit heater.

Unit Shut-Down Procedure

Steps for safely shutting down the unit heater.

Intermittent (Spark) Pilot Operation

Control System Overview

Explanation of the dual automatic gas valve and electric ignition system.

Spark Ignition Start-Up

Procedures for starting the unit with spark ignition, including pilot and burner ignition.

Spark Ignition Shut Down

Steps for safely shutting down the unit with spark ignition.

Gas Input Rate and Adjustment

Checking Gas Input Rate

Methods for calculating and verifying the unit's gas input rate using formulas.

Manifold Pressure and Air Shutter Adjustment

Procedures for adjusting manifold pressure and primary air shutters for optimal flame.

Pilot and Manifold Adjustments

Pilot Flame Adjustment

Procedure for adjusting the pilot screw to achieve a proper pilot flame size.

Manifold Pressure Adjustment

Steps for adjusting manifold pressure and verifying it against specifications.

Periodic Service and Maintenance

Safety Checks and Gas Tightness

Performing safety checks, including gas tightness of shut-off valves.

Burner and Heat Exchanger Cleaning

Instructions for cleaning burners, heat exchanger, and fan section.

Motor Lubrication Guidelines

Guidance on when and how to lubricate the fan motor bearings.

Parts Identification

Component Diagrams

Visual identification of propeller parts, furnace components, and burner assembly parts.

Troubleshooting Guide - Flame and Ignition

Flame Lifting and Ignition Failure

Diagnosing and resolving problems related to flame lifting, popping back, noise, and ignition failure.

Troubleshooting Guide - Operational Issues

Continuous Operation and Pilot Problems

Troubleshooting condensation, continuous operation, rapid cycling, and pilot light problems.

Troubleshooting Guide - Fan and Heat Issues

Fan Operation and Heat Output Problems

Resolving fan operation problems and issues with insufficient or excessive heat output.

Troubleshooting Guide - Spark and Limit Issues

Spark, Pilot, and Hi-Limit Failures

Diagnosing no spark, pilot ignition failure, and hi-limit switch tripping.

Replacement Parts and Warranty

Ordering Replacement Parts

Information required for ordering replacement parts from the manufacturer.

Limited Warranty Details

Overview of the manufacturer's warranty coverage, exclusions, and terms.

Gas Equipment Start-Up

Pre-Inspection and Control Checks

Ensuring all general and gas heating checks are completed before starting the unit.

Sterling QVF 150 Specifications

General IconGeneral
BrandSterling
ModelQVF 150
CategoryGas Heater
LanguageEnglish

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