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Sterling QVF 45 - Pipe Installation Procedures; Gas Piping Connections; Gas Piping Requirements Table

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8
PIPE INSTALLATION
1. Install the gas piping in accordance with applicable
local codes.
2. Check gas supply pressure. Each unit heater must
be connected to a manifold pressure and a gas
supply capable of supplying its full rated capacity
(refer to Table 4). A field LP tank regulator must
be used to limit the supply pressure to maximum
of 14 inches W.C. (3.5 kPa). All piping should
be sized in accordance with the latest edition of
ANSI Standard Z223.1 National Fuel Gas Code; in
Canada, according to CGA-B149. See Tables 1 and
3 for correct gas supply piping size. If gas pressure
is excessive on natural gas applications, install a
pressure regulating valve in the line upstream from
the main shutoff valve.
3. Adequately support the piping to prevent strain on
the gas manifold and controls.
4. To prevent the mixing of moisture with gas, run the
take-off piping from the top, or side, of the main.
5. Standard gas unit heaters, optional two-stage units,
and hydraulic modulating units are supplied with a
combination valve which includes:
(a) Manual ÒAÓ valve (b) Manual ÒBÓ valve
(c) Solenoid valve (d) Pilot safety (e) Pressure
regulator. Pipe directly in to combination valve (see
Figure 5).
6. A 1/
8
" N.P.T. plugged tapping, accessible for test
gauge connection, must be installed immediately
upstream of the gas supply connection to the
appliance.
7. Provide a drip leg in the gas piping near the gas
unit heater. A ground joint union and a manual gas
shutoff valve should be installed ahead of the unit
heater controls to permit servicing. The manual
main shutoff valve must be located external to the
jacket. See Þ gure 5.
8
. Make certain that all connections have been
adequately doped and tightened.
Do not overtighten the inlet gas piping
into the valve. This may cause stresses that would
crack the valve!
NOTICE: Use pipe joint sealant resistant to the
action of liquefied petroleum gases regardless of
gas conducted.
Check all pipe joints for leakage
using a soap solution or other approved method.
Never use an open flame or severe personal
injury or death may occur.
Figure 5 - Pipe Installation, Standard Controls
Never use an open fl ame to detect
gas leaks. Explosive conditions may exist which
would result in personal injury or death.
The appliance and its individual shutoff valve must
be disconnected from the gas supply piping system
during any pressure testing of that system at test
pressures in excess of 1/2 psig (3.5 kPa).
The appliance must be isolated from the gas supply
piping system by closing its individual manual shutoff
valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than
1/2 psig (3.5 kPa).
Table 4 - Gas Piping Requirements
SINGLE STAGE GAS PIPING REQUIREMENTS*
Gas Type
Natural Gas Propane (LP) Gas
Manifold
3.5 in. W.C. 10.0 in. W.C.
Pressure
(0.9 kPa) (2.5 kPa)
14.0 in. W.C. Max. 14.0 in. W.C. Max.
Supply Inlet
(3.5 kPa) (3.5 kPa)
Pressure
5.0 in. W.C. Min. 11.0 in W.C. Min.
(1.2 kPa) (2.7 kPa)
*
For single stage application only at normal altitudes.
TWO STAGE GAS PIPING REQUIREMENTS**
Gas Type
Natural Gas Propane (LP) Gas
Supply Inlet
6.5 in. W.C. Min. 11.5 in. W.C. Min.
Pressure
(1.6 kPa) (2.9 kPa)
**For two stage applications only at normal altitudes; two stage
applications do not apply to the 30/75 MBH models.

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