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StewMac T-STYLE User Manual

StewMac T-STYLE
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Sheet #i-5282 Updated 10/17
Assembly Instructions
Welcome to guitar building! If you’re a first-time builder,
this kit is a great way to start. You’ll have fun and learn a lot.
This simple kit is an excellent entry into electric guitar
assembly. It can be built with basic tools. You’ll learn to
cut the peghead shape, attach the neck, and apply a
finish. After you build it, we’ll show you how to set it up
to play tip-top.
StewMac
T-STYLE
GUITAR KIT
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StewMac T-STYLE Specifications

General IconGeneral
BrandStewMac
ModelT-STYLE
CategoryMusical Instrument
LanguageEnglish

Summary

Tools and Supplies

Parts List

Create Your Peghead Shape

Make a Paper Template

Sketch your peghead design on heavy paper and trace it onto the neck using a pencil with a light touch.

Cut the Peghead to Shape

Cut the peghead shape using a bandsaw or jigsaw, ensuring the saw stays square to the peghead face.

Prep for Finishing

Fill the Grain

Fill the mahogany body's open grain with grain filler for a flat surface before applying finish.

Sand the Body

Sand the body with progressively finer grits (150, 220, 320) to prepare for finishing.

Seat the Frets

Sand the Neck

Sand the neck with 220 and 320-grit sandpaper, avoiding fret tops and softening sharp edges.

Degrease with Naphtha

Wipe the body and neck with a naphtha-dampened rag to remove oils and grease before finishing.

Spray the Finish

Spray Schedule with ColorTone Aerosol Lacquer

Follow a three-day schedule for applying ColorTone aerosol lacquers for body and neck finishing.

Level and Dress the Frets

Straighten the Neck

Adjust the truss rod with a straightedge to ensure fret tops are aligned without rocking.

Level the Frets

Use sandpaper on a radius block to level fret tops, ensuring they are smooth and even.

Recrown the Frets

Sand the Frets

Sand frets with 400 and 600-grit paper, then polish with Scotch-Brite or steel wool for a smooth finish.

Assemble Your Guitar

Install the Tuners

Mount tuners on the peghead, ensuring alignment, and secure with screws and bushings.

Install the Bridge

Attach the bridge to the body, ensuring the pickup wire runs through the cavity to the control cavity.

Install the Neck Pickup

Mount the neck pickup through the pickguard, feeding its wire to the control cavity.

Install the Neck

Drill the Neck Mounting Holes

Drill neck mounting holes square to the neck, 11/16" deep, using a 1/8" bit.

Install the Pickguard and Control Plate

Position and attach the pickguard and control plate, marking and drilling mounting holes.

Wire the Electronics

Solder the Output Jack

Solder the two-strand hookup wire from the volume pot to the output jack's tip and sleeve lugs.

Install the String Retainers

Install string retainers on the peghead to maintain proper string angle over the nut.

Solder the Pickup Leads to the Switch

Final Setup

Straight Neck, or a Little Relief?

Adjust neck relief to allow string vibration and prevent fret buzz, aiming for a slight upbow.

Set the Action at the Nut

Lower string nut slots using gauged files to set comfortable string height over the 1st fret.

Set the Action at the Bridge

Adjust bridge saddles to set string height over the 12th fret for optimal playability.

Adjust the Pickup Height

Set the Intonation

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