Still FM-X-20 - Instructions Manual

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Reach truck

FM-X SE,

Lithium-ion

FM - X-14

FM - X-17

FM - X-20

Original instructions

1911 1912 1913

51908078001EN-05/2022 - 09

Main Page

Table of Contents5
Foreword13
Your Truck14
General14
Conformity Marking14
Declaration that Reflects the Content of the Declaration of Conformity15
Accessories16
Labelling Points17
Nameplate18
Serial Number19
Nameplate for a 48-V Lithium-Ion Battery20
Declarations of Conformity in Accordance with Directive RED 2014/53/EU21
Using the Truck22
Commissioning22
Intended Use22
Intended Use of the Lithium-Ion Battery (Variant)22
Improper Use23
Place of Use23
Parking in Temperatures below -10 °C24
Using Working Platforms25
Information about the Documentation26
Scope of the Documentation26
Supplementary Documentation27
Issue Date and Topicality of the Operating Instructions27
Copyright and Trademark Rights28
Explanation of Signal Terms Used29
List of Abbreviations29
Defining Directions31
Schematic Views32
Environmental Considerations33
Packaging33
Disposal of Components and Batteries33
Safety35
Definition of Responsible Persons36
Operating Company36
Specialist36
Drivers37
Basic Principles for Safe Operation39
Insurance Cover on Company Premises39
Special Notes for Using Lithium-Ion Batteries39
Product-Specific Dangers Posed by the Lithium-Ion Battery41
Changes and Retrofitting42
Modifications to the Overhead Guard and Cabs44
Seat Belt45
Safety Information for FM-X Wide, Extra Wide (W, EW)45
Warning Regarding Non-Original Parts45
Damage, Defects and Misuse of Safety Systems46
Wheels and Tyres46
Medical Equipment47
Exercise Caution When Handling Gas Springs and Accumulators48
Length of the Fork Arms48
Residual Risk50
Residual Dangers, Residual Risks50
Special Risks Associated with Using the Truck and Attachments51
Overview of Hazards and Countermeasures54
Danger to Employees56
Safety Tests58
Carrying out Regular Inspections on the Truck58
Insulation Testing58
Safety Regulations for Handling Consumables60
Permissible Consumables60
Oils60
Hydraulic Fluid61
Battery Acid62
Brake Fluid63
Disposal of Consumables65
Commissioning Fleetmanager™ (Variant)66
Activating the Access Control after Delivery of the Truck66
Emissions66
Overviews69
Overview70
Overview of the Driver's Compartment71
Shelves and Cup Holders72
Operating Devices and Display Elements73
Display and Operating Unit73
Operating Status Displays on the Display and Operating Unit74
Display Messages75
Entering Truck Operating Data Via the Display and Operating Unit79
Lithium-Ion Battery Display83
Operating Devices for Hydraulic and Traction Functions83
Joystick 4Plus84
Fingertip85
Operating87
Checks and Tasks before Daily Use88
Visual Inspections and Function Checking88
Climbing into and out of the Truck91
Adjusting the MSG 65/MSG 75 Driver's Seat93
Adjusting the Steering Column97
Filling the Washer System (Variant)98
Unlocking the Emergency off Switch98
Access Authorisation with PIN Code (Variant)99
Operating the Signal Horn99
Checking the Brake System for Correct Function99
Checking the Steering System for Correct Function101
Checking the Emergency off Function101
Checking the "Automatic Tilting Centre Position" (Variant) for Correct Function102
Switching on103
Switching on the Key Switch103
Lighting106
Retrofitting Lighting Equipment106
STILL Safetylight® and STILL Safetylight 4Plus® (Variants)106
Switching the Working Spotlights (Variant) on and off107
Daytime Running Lights / Footwell Lighting (Variant)108
Efficiency and Drive Modes109
Blue-Q Efficiency Mode109
OPTISPEED - Continuously Variable Reduction in Driving Speed or Hydraulic Functions (Variant)109
Driving112
Safety Regulations When Driving112
Roadways114
Side Chassis Supports116
Enabling Truck Functions Using the Foot Switch and Seat Switch116
Setting the Drive Programme119
Selecting the Drive Direction120
Actuating the Drive Direction Switch, Joystick 4Plus121
Actuating the Drive Direction Switch, Fingertip121
Starting Drive Mode, Single-Pedal Version122
Starting Drive Mode, Dual-Pedal Version (Variant)124
Operating the Service Brake126
Applying the Electromagnetic Parking Brake127
Steering129
Switching between 360°/180° Steering (Variant)131
Emergency Operation of the Reach Measurement System133
Parking135
Parking the Truck Securely135
Lifting137
Lifting System Variants137
Lift Mast Versions137
Lifting System Operating Devices138
Joystick 4Plus Lifting System139
Fingertip Lifting System142
Electronic Lowering Stop Function144
Automatic Lift Cut out (Variant)145
Reach-Lower Lock (Variant)146
Automatic Centre Position (Variant)147
Fork Wear Protection (Variant)148
Changing the Fork Arms148
Speed Limitation Safety Function150
Fork Extension (Variant)152
Load Backrest (Variant)154
Working Platforms154
Malfunctions in Lifting Mode154
Handling Loads156
Safety Regulations When Handing Loads156
Capacity Rating Plate157
Picking up Loads160
Danger Area161
Transporting Pallets162
Transporting Suspended Loads163
Picking up a Load164
Transporting Loads167
Setting down Loads169
Driving on Upward and Downward Gradients171
Driving Onto Lifts171
Attachments173
Fitting Attachments173
Releasing the Pressure from the Auxiliary Hydraulics176
General Instructions for Controlling Attachments177
Controlling Attachments (Variant) Using the Joystick 4Plus (5Th/6Th Hydraulic Function)179
Controlling Attachments (Variant) with the Fingertip (5Th/6Th Hydraulic Function)181
Operating the Clamp Locking Mechanism (Variant) with a Joystick 4Plus183
Operating the Clamp Locking Mechanism (Variant) with the Fingertip Switch185
Picking up a Load Using Attachments186
Assistance Systems188
Automatic Fork Centre Position During Lowering (Variant)188
Lowering Protection Assistant (Variant)190
Auxiliary Equipment192
Fleetmanager (Variant)192
Shock Recognition (Variant)192
Active Load Stabilisation als (Variant)192
Optical Height Measuring System (Variant)194
Load Measurement (Variant)198
Speed Limitation Based on Lift Height200
Button for Speed Limitation, Creep Speed (Variant)201
Camera/Monitor System (Variant)202
Electrical Adjustment Mechanism for the Driver's Compartment (Variant)202
Overhead Guard with Optimised Visibility (Variant)203
Clipboard (Variant)204
Battery Change Frame (Variant)205
General205
Safe Handling205
Load Capacity205
Area of Application206
Adjusting the Transfer Height206
Locking the Battery Change Frame207
Battery Replacement Area207
Lift Height Preselector/Easy Target (Variant)209
General209
Definition of Terms210
AUTO MODE Function211
Operating the Lift Height Preselector214
Teach-In, General217
Performing a Teach-In218
Easy Target/Easy Target Plus (Variants)221
Approaching Target Heights Using "Easy Target223
Positioning the Fork Horizontally Using "Easy Target Plus224
Cab (Variant)226
General Information about the Cab226
Opening the Cab Door226
Closing the Cab Door228
Cab Operating Devices228
Cab Interior Lighting (Variant)229
Heating System in the Cab (Variant)230
Emergency Exit Window in the Cab232
Cold Store Application234
General234
Areas of Application234
Description of the Cold Store Equipment235
Battery in the Cold Store236
Impermissible Use of the Lithium-Ion Battery in the Shock Cold Store (-45°C)237
Before Entering the Cold Store237
Procedure in Emergencies239
Emergency Shutdown239
Procedure if Truck Tips over240
Emergency Lowering241
Towing242
Connecting and Disconnecting the Battery Male Connector245
Connecting the Battery Male Connector245
Disconnecting the Battery Male Connector245
Handling the Lead-Acid Battery247
Safety Regulations for Handling the Battery247
Safety Regulations for Handling the Lithium-Ion Battery247
Maintaining the Battery250
Checking the Battery Condition, Acid Level and Acid Density251
Checking the Battery Charge Status253
Charging the Lead-Acid Battery253
Equalising Charging to Preserve the Battery Capacity256
Handling the Lithium-Ion Battery259
Approved Lithium-Ion Batteries261
Illustration of a Lithium-Ion Battery262
Special Instructions and Course of Action for C-Line Lithium-Ion Batteries262
Regulations for Storing Lithium-Ion Batteries264
Checking the Battery Charge Status (Lithium-Ion Battery)266
Charging the Lithium-Ion Battery Upon Delivery268
Charging the Lithium-Ion Battery268
Recommissioning the Lithium-Ion Battery Following Deep Discharge270
Replacing and Transporting the Battery272
Commissioning Batteries that Are Delivered Separately272
Alternating between a Lead-Acid Battery and a Lithium-Ion Battery272
General Information on Replacing the Battery272
Actuating the Battery Lock276
Adjusting the Battery Lock277
Special Notes for Installing the Lithium-Ion Battery279
Replacing the Battery Using a Lifting Device279
Replacing the Battery Using the Internal Roller Channel (Variant)284
Setting the Battery Data (Lead Acid Batteries)289
Transporting the Battery Using a Lifting Device (Lead Acid Batteries)290
Transporting the Battery Using a Lifting Device (Lithium-Ion Batteries)292
Cleaning the Truck294
Cleaning the Electrical System296
Cleaning Load Chains297
Cleaning Panes of Glass and Mirrors297
After Cleaning298
Transporting the Truck299
Transport299
Crane Loading (Standard Truck with Overhead Guard)302
Crane Loading (Trucks with a Cab)306
Decommissioning312
Shutting down and Storing the Truck312
Re-Commissioning after Shutdown313
Maintenance315
Safety Regulations for Maintenance316
General Information316
Working on the Hydraulic Equipment316
Working on the Electrical Equipment316
Safety Devices317
Set Values317
Lifting and Jacking up317
Working at the Front of the Truck318
General Maintenance Information320
Personnel Qualifications320
Information for Carrying out Maintenance320
Maintenance - 1000 Hours/Year323
Maintenance - 3000 Hours/Every Two Years329
Additional Maintenance Instructions for Using the Truck in a Cold Store - 500 Hours or Every 12 Weeks329
Ordering Spare Parts and Wearing Parts329
Quality and Quantity of the Required Operating Materials330
Lubrication Plan331
Maintenance Data Table333
Preserving Operational Readiness335
Checking the Driver's Seat335
Maintaining Wheels and Tyres335
Checking the Hydraulic System for Leaks336
Greasing the Lift Mast and Roller Tracks337
Checking the Battery Change Frame (Variant)338
Replacing the Heating System Filter for the Cab (Variant)338
Preserving Operational Readiness for Cold Store Application339
Maintenance Tasks for Lithium-Ion Batteries339
Technical Data341
Dimensions342
VDI Datasheet for FM-X 14 SE / Li-Ion,Fm-X 17 SE / Li-Ion,Fm-X 20 SE / Li-Ion343
Elokon Eloshield Interface (Variant)347
Eco-Design Requirements for Electric Motors and Variable Speed Drives347
Wheels and Tyres348
Battery Specifications for Lithium-Ion Batteries (Battery Group 4)349
Battery Specifications for C-Line Lithium-Ion Batteries350

Still FM-X-20 - Instructions Manual

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