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Stulz Air Booster 2 User Manual

Stulz Air Booster 2
39 pages
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Index IT30I
Issue 10.2018
Air Booster 2
Operating instructions
Fan assisted floor tiles for data centers
230/1/50-60

Questions and Answers:

Stulz Air Booster 2 Specifications

General IconGeneral
BrandStulz
ModelAir Booster 2
CategoryFan
LanguageEnglish

Summary

Introduction to Air Booster Manual

Manual Symbols and Warnings

Explains safety symbols like DANGER, ATTENTION, and INFORMATION for user guidance.

Manual Attachments and Declarations

Lists associated documents like part 2 of the manual and CE/UL conformity declarations.

Safety Directions and Guidelines

Introduction to Safety Directions

Unit is for professional use, conforms to CE Directives. Respect country regulations.

General Safety Rules for Operation

Essential rules for competent staff, accident prevention, and safe electrical work.

Residual Hazards During Handling and Operation

Details risks during transport, installation, operation, maintenance, and uninstalling.

Unit Safety Labels and Identification

Explains DANGER labels (MOVING COMPONENTS, HIGH VOLTAGE, HOT COMPONENTS) and lifting instructions.

Intended and Non-Intended Use Guidelines

Defines proper use, unsuitable installation areas, and liability.

Unit Identification and Packaging Labels

Handling and Storage Procedures

Unit Receipt and Initial Inspection

Procedures for receiving, inspecting, and checking for damage upon unit delivery.

Safe Handling and Unpacking Precautions

Safety measures for handling packaged or unpacked units, requiring trained personnel.

Lifting and Transport Safety Guidelines

Critical safety points for lifting devices, load balancing, and avoiding damage.

Unit Storage and Environmental Conditions

Guidelines for storing the unit, including environmental protection and packaging retention.

Product Description and Components

Air Booster Model Coding Explained

Details the structure and meaning of the model designation for Air Booster units.

Air Booster Component Layout and Principle

Explains the functional principle and main components of the Air Booster 2.

Component Layout Diagram and Identification

Visual representation of the unit's internal components and their locations.

Operating Methods: Temperature and Pressure Control

Describes temperature control logic and optional pressure control mode.

Unit Structure and Fan Assembly

Details the unit's structure, fan type, and bearings.

Electrical Components: Protection and Control

Describes contactors, circuit breakers, main switch, and temperature probes.

I/O Controller and User Interface

I/O Controller Technical Specifications

Lists power supply, consumption, communication protocols, and environmental ratings.

User Interface Controls and Display

Explains the buttons (ON/OFF, SET, UP, DOWN) and display elements.

Keypad Combinations for Functions

Details key combinations for locking, unlocking, and entering programming modes.

Display Indicators and Operating Modes

Interprets LED indicators, display messages, and operating states.

Setting Unit of Measurement

How to select display units like Celsius/Fahrenheit and Bar/Pascal.

Quick Display Menu for Actual Values

Guide to viewing actual input values such as temperatures and pressure readings.

Basic Display and Setpoint Configuration

Shows setpoint display and controller logic for fan speed based on temperature.

Controller Logic and Main Parameters

Explains fan speed control based on temperature setpoints and key parameters.

How to Change the Setpoint

Step-by-step guide to modify temperature or pressure setpoints.

Changing Parameter Values

Procedure for modifying parameter values via the programming menu.

Navigation: Selection and Hidden Menus

How to navigate parameters and access advanced hidden menus (Pr2).

Locking and Unlocking the Keypad

Instructions to prevent accidental changes by locking/unlocking the keypad.

Detailed Parameter Configuration Guide

Setting the Operating Mode

How to select between temperature (tPr) and pressure (PrS) control modes.

Temperature Control Functionality

Parameters and logic for temperature control, including fan mode and PID adjustments.

System States and Start-up/Shutdown Delays

Explains system states (ON, OFF, Stand-by) and operational delays like ton and toF.

Shutdown Adjustment Delay Behavior

Describes the delay upon shutdown and switching between system states.

Alarm Management and Error Codes

Motor Blocked Alarm Details

Details conditions, actions, and display messages for the motor blocked alarm.

Faulty Upper Temperature Probe B1 Alarm

Details conditions and actions for a faulty temperature probe B1 alarm.

Faulty Middle Temperature Probe B2 Alarm

Details conditions and actions for a faulty temperature probe B2 alarm.

Faulty Lower Temperature Probe B3 Alarm

Details conditions and actions for a faulty temperature probe B3 alarm.

Faulty Pressure Probe Alarm Details

Details conditions and actions for a faulty pressure probe alarm.

Comprehensive Alarm Message Table

Table listing alarm messages, their meaning, and display modes.

Modbus RTU Data Points and Registers

Technical Data and Specifications

Application and Storage Environmental Limits

Specifies operating temperature, humidity, and storage conditions.

Unit Technical Specifications

Details airflow, power consumption, current, sound level, weight, and dimensions.

Unit Dimensional Drawings

General Unit Installation Guide

Unit Positioning on False Floor

Visual guide for placing the unit correctly on the raised floor.

Walkable Grille Accessory Installation

Steps for installing the upper grille accessory to make the unit walkable.

Mounting Temperature Sensors for Internal Control

Guidance on placing temperature sensors at specific rack heights for internal control.

Power Supply Connection Instructions

Notes on providing and connecting the power supply to the Air Booster 2.

Connecting Units to Remote Control

Instructions for connecting units without internal control to the remote control system.

Adjusting Airflow Direction with Guide Vanes

Locking Guide Vanes and Restoring Grille

Steps to lock the guide vanes in position and replace the grille.

Electrical Connections and Safety Precautions

Start-up Procedures

Initial Start-up and Commissioning

Procedures for initial power-up and connecting the system after installation.

Checks After Commissioning

Verifying fan absorption and electrical current after the unit is running.

Checks During Full Power Operation

Verifying no alarms, proper fan function, and correct voltage during operation.

Unit Switching Off Procedure

Maintenance Safety and Procedures

Safety Instructions for Maintenance Operations

Crucial safety precautions before and during maintenance to prevent hazards.

Maintenance Safety Procedures and Precautions

Detailed safety steps for maintenance, including power cutoff and de-energizing live parts.

Preventive Maintenance Schedule and Tasks

Routine maintenance tasks and their recommended intervals for unit reliability.

General Cleaning of Unit Casing and Parts

Guidelines for cleaning the unit's metal casing and internal components safely.

Troubleshooting Common Problems and Solutions

General Troubleshooting: Unit and Display Issues

Steps for problems like the unit not working or the display not functioning.

Troubleshooting Specific Alarms

Solutions for alarms related to thermic components, fan block, airflow, and LAN.

Unit Uninstalling and Disposal Procedures

Overview of Available Accessories

Light Duty Grille (ACTBALDG) Specifications

Technical data and diagrams for the light duty walkable grille.

Heavy Duty Grille (ACTBAHDG) Specifications

Technical data and diagrams for the heavy duty walkable grille.

Grille Installation and Orientation Guide

Instructions for installing grilles, including orientation for proper airflow.

Grille Handling and Placement Steps

Steps for using the lifting key to handle and position the grille.