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Sullair 3000PB User Manual

Sullair 3000PB
70 pages
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Industrial Air Compressor
3000PB, 3700B, 4500B,
3000PVB, 3700VB, 4500VB
40, 50 & 60 hp (30, 37 & 45 kW)
PART NUMBER:
02250216-786 R01
The information in this manual is current as of its
publication date and applies to compressors with
serial number:
201505080000
and all subsequent serial numbers.
USER MANUAL
Publication date: 6/17/2015
Copyright © 2015 Sullair, LLC. All rights reserved.
WARRANTY NOTICE
Failure to follow the instructions
and procedures in this manual,
or misuse of this equipment, will
void its warranty.
Subject to EAR, ECCN EAR99 and related export control restrictions.
SAFETY WARNING
Users are required to read the
entire User Manual before mov-
ing or using the product.

Table of Contents

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Sullair 3000PB Specifications

General IconGeneral
Model3000PB
Max Pressure150 psi
Horsepower100 HP
TypePortable Air Compressor
Rated Pressure100 PSI
Power SourceDiesel

Summary

Safety Information

General Safety Precautions

General safety advice and operator responsibilities for compressor use.

Personal Protective Equipment (PPE)

Guidelines on required PPE for safe operation and maintenance.

Pressure Release Procedures

Steps to safely release pressure before maintenance or line connections.

Fire and Explosion Prevention

Measures to prevent fires and explosions, including ignition sources.

Moving Parts Safety

Warnings and precautions regarding rotating components and moving parts.

Hot Surfaces and Sharp Edges

Avoiding contact with hot components and sharp edges to prevent injury.

Toxic and Irritating Substances

Handling and exposure precautions for chemicals and air quality.

Electrical Shock Hazards

Safety measures to prevent electrical shock during operation and maintenance.

Lifting and Rigging Safety

Safe procedures for lifting and moving the compressor unit.

Entrapment Prevention

Safety measures to prevent personnel from being trapped inside enclosures.

Lockout/Tagout Procedures

Detailed steps for implementing energy control lockout/tagout.

Variable Speed Drive (VSD) Safety Warnings

Specific safety precautions for VSD operation and electrical hazards.

Compressor Description

Introduction to Sullair Rotary Screw Compressors

Overview of Sullair's rotary screw compressor technology and benefits.

Component Identification and Layout

Visual identification of key components in air-cooled and water-cooled models.

Compressor Unit Functionality

Description of the single-stage, flood-lubricated rotary screw compressor unit.

Cooling and Lubrication System Function

Explanation of the air and water cooling/lubrication systems.

Compressor Discharge System Function

How the compressor unit discharges compressed air/fluid mixture.

Control System Operation

Explanation of the compressor control system and its operational phases.

Air Inlet System Functionality

Function and components of the dry-type air filter and inlet valve.

VSD Control System Operation

How the Variable Speed Drive controls compressor output.

Specifications

Specifications for 3000PB, 3700B, 4500B Models

Table of dimensional and weight specifications for standard models.

Specifications for Variable Speed Models

Dimensional and weight specs for VSD models by motor type.

Compressor Specifications Details

Detailed specs for compressor type, pressure, temperature, fluid, and control.

Motor Specifications Details

Specifications for motor size, type, starter, and speed.

Lubrication Guide and Fluid Types

Information on recommended lubricants and fluid change guidelines.

Application Guide for Fluid Analysis

Encouragement for fluid analysis program and dealer consultation.

Lubrication Change Recommendations

Table outlining fluid, filter, and separator change intervals.

Air-Cooled Model Identification and Dimensions

Diagrams and tables showing identification and dimensions for air-cooled units.

Water-Cooled Model Identification and Dimensions

Diagrams and tables showing identification and dimensions for water-cooled units.

Air-Cooled Piping and Instrumentation

Schematic and component list for air-cooled piping and instrumentation.

Water-Cooled Piping and Instrumentation

Schematic and component list for water-cooled piping and instrumentation.

Air-Cooled MFV Wiring Diagram

Electrical wiring diagram for air-cooled MFV models.

YD Wiring Diagram

Electrical wiring diagram for YD (Wye-Delta) starter configurations.

VSD Air-Cooled Parallel Wye Wiring

Wiring diagram for VSD air-cooled parallel wye A1000 (460V).

VSD Air-Cooled Series Delta Wiring

Wiring diagram for VSD air-cooled series delta A1000 (230/575V).

Installation Procedures

Compressor Mounting and Foundation

Guidelines for proper compressor mounting, support, and leveling.

Ventilation and Cooling Requirements

Ensuring adequate airflow and cooling for compressor operation.

Water Quality Recommendations

Critical water quality parameters and testing for water-cooled units.

Outdoor Installation Considerations

Guidelines for sheltered outdoor installation and environmental protection.

Service Air Piping Installation

Best practices for air system piping, sizing, and accessories.

Coupling Alignment Check

Verification that no coupling alignment is required.

Fluid Level Check Procedure

How to check and maintain the correct fluid level in the separator/sump tank.

Electrical Preparation and Checks

Steps for electrical connections, voltage checks, and safety.

Motor Rotation Direction Check

Procedure to verify correct motor and fan rotation direction.

WS Controller™ Operation

WS Controller Layout Overview

Diagram identifying the physical layout of the WS Controller.

WS Controller Keypad Functions

Description of buttons for starting, stopping, and navigating the controller.

WS Controller LCD Display Modes

Explanation of various display screens and status messages.

WS Controller LED Indicators

Meaning of the Power, Run, Maintenance, and Fault LEDs.

Maintenance Procedures

General Maintenance Guidelines

General safety precautions and overview of the maintenance program.

Daily Operation Checks

Essential checks to perform before starting the compressor daily.

Initial 50-Hour Maintenance

Specific tasks required after the first 50 hours of operation.

2000-Hour Maintenance Schedule

Periodic maintenance tasks to be performed every 2000 operating hours.

Fluid Maintenance Recommendations

Guidelines for changing compressor fluid and intervals.

Filter Maintenance Procedures

Instructions for servicing air and fluid filters.

Air Filter Maintenance

Steps for cleaning and replacing the air filter element.

Separator Maintenance and Replacement

Procedure for replacing the separator element.

Oil Return/Sight Glass Maintenance

Maintenance for the oil return sight glass assembly.

Pressure Regulator Adjustment

How to adjust the service air pressure regulator.

Water Condensate Drain Maintenance

Cleaning the strainer for the solenoid condensate drain valve.

Control Line Strainer Cleaning

Periodic cleaning of the strainer protecting the compressor controls.

Shaft Coupling Maintenance

Procedure for replacing the coupling element if needed.

Troubleshooting Compressor Issues

Guide to identifying and resolving common compressor problems.

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