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Sullair
Air Compressor
3000PB
Page 38 (Water-Cooled Piping and Instrumentation)
Sullair 3000PB - Water-Cooled Piping and Instrumentation
70 pages
Manual
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3: Specifications
3000PB, 3700B, 4500B
, 3000PVB, 3700VB,
4500VB User Manual
02250216-7
86 R01
32
Subject to EAR, ECCN EAR99
and related export c
ontrol restrictions.
3.1
1
Piping & instrument
ation, water-cooled
02250216-655 R01
37
39
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
Section 1: Safety
7
General
7
Personal Protective Equipment
7
Pressure Release
7
Fire and Explosion
8
Moving Parts
8
Hot Surfaces, Sharp Edges and Sharp Corners
9
Toxic and Irritating Substances
9
Electrical Shock
10
Lifting
10
Entrapment
11
Implementation of Lockout/Tagout
11
Safety Warnings
12
Section 2: Description
15
Introduction
15
Description of Components
15
Sullair Compressor Unit, Functional Description
15
Compressor Cooling and Lubrication System, Functional Description
18
Compressor Discharge System, Functional Description
18
Control System, Functional Description
21
Air Inlet System, Functional Description
23
Variable Speed Drive (VSD) Components
24
VSD Control System, Functional Description
24
Section 3: Specifications
27
Table of Specifications-3000PB, 3700B, 4500B Models
27
Table of Specifications-Variable Speed Models
28
Compressor Specifications
29
Motor Specifications
29
Lubrication Guide
29
Application Guide
30
Lubrication Change Recommendations and Maintenance, Fluid
31
Identification, Air-Cooled
32
Identification, Water-Cooled
34
Piping and Instrumentation, Air-Cooled
36
Piping & Instrumentation, Water-Cooled
38
Wiring Diagram, Air-Cooled MFV
40
Wiring Diagram, YD
42
Wiring Diagram, VSD Air-Cooled Parallel Wye A1000 (460V Only)
44
Wiring Diagram, VSD Air-Cooled Series Delta A1000 (230/575V Only)
46
Section 4: Installation
49
Mounting of Compressor
49
Ventilation & Cooling
49
Air-Cooled Compressors
49
Water-Cooled Compressors
49
Water System Venting
50
Draining the Water System
50
Water Quality Recommendations
51
Seawater-Cooled Units
51
Outdoor Installation (Sheltered)
52
Service Air Piping
52
Pipe Sizing
53
Use of Auxiliary Receiver Tank
53
Coupling Alignment Check
54
Fluid Level Check
54
Electrical Preparation
54
Motor Rotation Direction Check
54
Section 5: WS Controller
57
Controller Layout
57
Controller Keypad
57
LCD Display
58
LED Lights
59
Section 6: Maintenance
61
General
61
Daily Operation
61
Maintenance after Initial 50 Hours of Operation
61
Maintenance Every 2000 Hours
61
Fluid Maintenance
61
Filter Maintenance
62
Fluid Filter Element Replacement
62
Subject to EAR, ECCN EAR99 and Related Export Control Restrictions
62
Air Filter Maintenance
62
Air Filter Element Replacement
62
Separator Maintenance
63
Separator Element Replacement
63
Oil Return / Sight Glass Maintenance
64
Pressure Regulator Adjustment
64
Water Condensate Drain Maintenance
65
Control Line Strainer
65
Shaft Coupling Maintenance
65
Troubleshooting
65
Introduction
65
Troubleshooting Guide
65
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