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Sullair
Air Compressor
300HH
Sullair 300HH User Manual
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OPERA
TOR’S MANUAL AND P
AR
TS LIST
P
o
r
t
a
b
l
e
a
i
r
C
o
m
P
r
e
s
s
o
r
300HH, 375, 3
75H, 3
75HH, 425
a
n
d
425H
John Deere Standard and Aftercooled and Filtered
P
ART NUMBER:
02250169-727 R02
©
SULLAIR CORPORA
TION
The information in this document
is correct at the time of printing for
portable compressor serial number
200803170000
and all subsequent serial numbers.
KEEP
FOR
FUTURE
REFERENCE
2
Table of Contents
Table of Contents
3
Safety
7
General
7
Towing (I)
7
Preparing to Tow
7
Towing
9
Parking or Locating Compressor
9
Pressure Release
10
Fire and Explosion
11
Moving Parts
12
Hot Surfaces, Sharp Edges and Sharp Corners
12
Toxic and Irritating Substances
12
Electrical Shock
13
Lifting
13
Entrapment
14
Jump Starting
14
Implementation of Lockout/Tagout
15
California Proposition 65
15
Symbols and References
16
Description
19
Introduction
19
Description of Components
19
Sullair Compressor Unit, Functional Description
21
Compressor Cooling and Lubrication System, Functional Description
21
Compressor Discharge System, Functional Description
22
Capacity Control System, Functional Description
22
Start - 0 to 40 Psig (0 to 2.8 Bar)
22
Normal Operation - 80 to 100 Psig (5.6 to 6.9 Bar) or 80 to 150 Psig (5.6 to 10.3 Bar) for H Machines or 80 to 200 Psig (5.6 to 13.8 Bar) for HH Machines
30
Modulation - 100 to 110 Psig (6.9 to 7.5 Bar) or 150 to 165 Psig
30
To 11.4 Bar) for H Machines or 200 to 220 Psig (13.8 to 15.2 Bar) for HH Machines
30
Shutdown
30
Air Inlet System, Functional Description
30
Instrument Panel Group, Functional Description
30
Normal Operation
40
Wiring Diagram
55
Electrical System, Functional Description
56
Compressor Shutdown & Warning System, Functional Description
56
Aftercooled and Filtered Air System, Functional Description
57
Listing of Engine Diagnostic Codes (DTCS)
58
Trouble Codes
58
Specifications
63
Specifications - 300HH, 375, 375H John Deere
63
Specifications - 375HH, 425 and 425H John Deere
64
Lubrication Guide - Compressor
66
Application Guide
66
Lubrication Guide - Engine
66
General
67
Purpose of Controls
67
Control or Indicator Purpose
67
Initial Startup/Shutdown Procedure
68
Startup
68
Shutdown
68
Restart Procedure
68
Maintenance
69
General
69
Daily Maintenance
69
Maintenance after Initial 50 Hours of Operation
70
Maintenance Every 50 Hours
70
Maintenance Every 100 Hours
70
Maintenance Every 250 Hours
70
Maintenance Every 1500 Hours
70
Part Replacement and Adjustment Procedures
71
Compressor Fluid Change Procedure
71
Compressor Fluid Filter Element Replacement
71
Air Filter Maintenance
71
Air Filter Replacement
71
Element Inspection
72
Separator Element Replacement
72
Procedure for Setting Speed and Pressure Controls on Portable Compressors Equipped with Poppet Valves
72
Bearing Lubrication (American Models)
74
First and Second Stage Discharge Air Filter Maintenance - Aftercooled & Filtered Models
75
Trouble Shooting
76
Noise Control
79
Noise Emissions Warranty
79
Tampering with the Noise Control System Is Prohibited
79
Noise Emission Maintenance and Maintenance Record Log
80
Noise Emissions Maintenance and Maintenance Record Log
80
Procedure for Ordering Parts
83
Illustrations and Parts List
83
Recommended Spare Parts List
85
Engine, Compressor and Parts
86
Radiator & Compressor Fluid Cooling System
90
Air Inlet System & Exhaust System
94
Control Parts & Discharge Parts - 375 and 425
98
Control Parts & Discharge Parts - 300HH, 375H, 375HH and 425H
106
Regulator/Blowdown Valve - 375 and 425
114
Regulator/Blowdown Valve - 300HH, 375H, 375HH and 425H
116
Control Parts Orifice - 300HH, 375H, 375HH and 425H
118
Service Valves
120
Optional Aftercooler/Filter and Parts
122
Electrical Parts
130
Instrument Panel & Parts
134
Fuel Tank & Connections
138
Frame, Axle & Parts and Axle Assembly
140
Axle Assembly-American Models
146
Canopy, Acoustical Panels & Parts
148
Decal Locations
152
Decal Locations (Continued)
154
Panel Color Part Number Reference
161
Other manuals for Sullair 300HH
Operator's Manual And Parts List
120 pages
User Manual
80 pages
4
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Sullair 300HH Specifications
General
Brand
Sullair
Model
300HH
Category
Air Compressor
Language
English
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