Sullair 3009 User Manual

®SULLAIR®
INDUSTRIAL AIR COMPRESSOR
3000, 3000P, 3700, 4500,
3000V, 3000PV, 3700V, 4500V
30, 37 & 45 KW/40, 50 & 60HP
Air-Cooled and Water-Cooled
Standard & 24 KT
PART NUMBER:
02250155-601
KEEP FOR
FUTURE
REFERENCE
©
SULLAIR CORPORATION
The information in this document is
correct at the time of printing for utility
compressor serial number
20060701XXXX
and all subsequent serial numbers.
OPERATOR’S MANUAL AND PARTS LIST

Sullair 3009 Specifications

General

Brand	Sullair
Model	3009
Category	Air Compressor
Language	English

Summary

SAFETY

Personal Protective Equipment

Requirements for operator safety gear to prevent injury.

Pressure Release Procedures

Fire and Explosion Prevention

Measures to prevent fires and explosions related to compressor operation.

Moving Parts Safety

Toxic and Irritating Substances

Electrical Shock Hazards

Precautions to prevent electrical shock during operation and maintenance.

DESCRIPTION

Component Identification and Layout

Visual guide to compressor components and their locations.

Compressor Unit Functional Description

Cooling and Lubrication System Function

Control System Functional Description

How the control system manages compressor operation phases.

SPECIFICATIONS

Specifications for 3000, 3000P, 3700 & 4500 Series Models

Technical data for standard compressor models including dimensions and weights.

Specifications for Variable Speed Drive (VSD) Models

Technical data for VSD compressor models including motor and weight specs.

Compressor Specifications

Detailed specifications for compressor type, fluid, and control systems.

Lubrication Change Recommendations and Maintenance, Fluid Filter and Separator

Wiring Diagram: MFV Air-Cooled

Electrical schematic for MFV air-cooled compressor systems.

Wiring Diagram: MFV Water-Cooled

Electrical schematic for MFV water-cooled compressor systems.

Wiring Diagram: Wye-Delta Air-Cooled

Electrical schematic for Wye-Delta air-cooled compressor systems.

Wiring Diagram: VSD Air-Cooled

Electrical schematic for VSD air-cooled compressor systems.

INSTALLATION

Compressor Mounting Requirements

Ventilation and Cooling Requirements

Ensuring proper airflow for compressor cooling and heat dissipation.

Electrical Preparation and Wiring

Requirements for safe and proper electrical connections and grounding.

Motor Rotation Direction Check

WS CONTROLLER

Controller Layout and Components

Controller Keypad Operations

LCD Display Information

MAINTENANCE

2000-Hour Maintenance Tasks

Fluid Maintenance Procedures

Filter Maintenance and Replacement

Procedures for servicing and replacing air and fluid filters.

Separator Maintenance and Replacement

Process for replacing the separator element.

Troubleshooting Guide

Diagnosing common issues with symptoms, causes, and remedies.

VSD CONTROL OPERATION

VSD Control System Functional Description

How the VSD system controls compressor speed and output based on demand.