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300HH
Sullair 300HH Operator's Manual And Parts List
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OPERA
TOR’S MANUAL AND P
AR
TS LIST
P
o
r
t
a
b
l
e
a
i
r
C
o
m
P
r
e
s
s
o
r
300HH, 375, 3
75H
a
n
d
425 e
x
P
o
r
t
Caterpillar Standard and Aftercooled and Filtered
P
ART NUMBER:
02250169-733
©
SULLAIR CORPORA
TION
The information in this document
is correct at the time of printing for
portable compressor serial number
200705010000
and all subsequent serial numbers.
KEEP
FOR
FUTURE
REFERENCE
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Safety
7
General
7
Towing
7
Preparing to Tow
7
Towing
9
Parking or Locating Compressor
9
Pressure Release
10
Fire and Explosion
11
Moving Parts
12
Hot Surfaces, Sharp Edges and Sharp Corners
12
Toxic and Irritating Substances
12
Electrical Shock
13
Lifting
13
Entrapment
14
Jump Starting
14
California Proposition 65
15
Implementation of Lockout/Tagout
15
Explosive Atmosphere
16
2 Description
17
Introduction
17
Description of Components
17
Sullair Compressor Unit, Functional Description
19
Compressor Cooling and Lubrication System, Functional Description
19
Compressor Discharge System, Functional Description
20
Capacity Control System, Functional Description
20
Start - 0 to 40 Psig (0 to 2.8 Bar) Cold Start
20
Normal Operation - 80 to 100 Psig (5.6 to 6.9 Bar) or 80 to 150 Psig (5.6 to 10.3 Bar) for H Machines or 80 to 200 Psig (5.6 to 13.8 Bar) for HH Machines
26
Modulation - 100 to 110 Psig (6.9 to 7.5 Bar) or 150 to 165 Psig
26
To 11.4 Bar) for H Machines or 200 to 220 Psig (13.8 to 15.2 Bar) for HH Machines
26
Shutdown
26
Air Inlet System, Functional Description
26
Instrument Panel Group, Functional Description
26
Wiring Diagram
28
Electrical System, Functional Description
29
Compressor Shutdown & Warning System, Functional Description
29
Aftercooled and Filtered Air System, Functional Description
30
3 Specifications
31
Specifications - 300HH and 375 Caterpillar
31
Specifications - 375H and 425 Caterpillar
32
3.3 Lubrication Guide - Compressor
34
Application Guide
34
Lubrication Guide - Engine
34
4 - General
35
General
35
Purpose of Controls
35
Control or Indicator Purpose
35
Initial Startup/Shutdown Procedure
36
Startup
36
Shutdown
36
Restart Procedure
36
5 Maintenance
37
General
37
Daily Maintenance
37
Maintenance after Initial 50 Hours of Operation
38
Maintenance Every 50 Hours
38
Maintenance Every 100 Hours
38
Maintenance Every 250 Hours
38
Maintenance Every 1500 Hours
38
Part Replacement and Adjustment Procedures
39
Compressor Fluid Change Procedure
39
Compressor Fluid Filter Element Replacement
39
Air Filter Maintenance
39
Air Filter Replacement
39
Element Inspection
40
Separator Element Replacement
40
Procedure for Setting Speed and Pressure Controls on Portable Compressors Equipped with Poppet Valves
40
Bearing Lubrication
42
First and Second Stage Discharge Air Filter Maintenance - Aftercooled & Filtered Models
43
5.9 Trouble Shooting
44
6 Noise Control
49
Noise Emissions Warranty
49
Tampering with the Noise Control System Is Prohibited
49
Noise Emission Maintenance and Maintenance Record Log
50
Noise Emissions Maintenance and Maintenance Record Log
50
Procedure for Ordering Parts
53
7 Illustrations and Parts List
53
Recommended Spare Parts List
55
Engine, Compressor and Parts
56
Radiator & Compressor Fluid Cooling System
60
Air Inlet System & Exhaust System
64
Control Parts & Discharge Parts - 375 and 425
66
Control Parts & Discharge Parts - 300HH and 375H
70
Regulator/Blowdown Valve - 375 and 425
74
Regulator/Blowdown Valve - 300HH and 375H
76
7.10 Control Parts Orifice - 300HH and 375H
78
7.11 Service Valves
80
Optional Aftercooler/Filter and Parts
82
Electrical Parts
86
Instrument Panel & Parts
88
Fuel Tank & Connections
92
Frame, Axle & Parts and Axle Assembly
94
Axle Assembly
98
Canopy, Acoustical Panels & Parts
100
Decals
102
Decal Locations
114
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Sullair 300HH Specifications
General
Brand
Sullair
Model
300HH
Category
Air Compressor
Language
English
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