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Sullair SD-400 - User Manual

Sullair SD-400
34 pages
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User Manual
SD Series
SD-220 to SD-600
3V OPTION
SD Heatless Desiccant
Compressed Air Dryer
Serial Numbers 0001 to 8795
Ref: 02250130-735

Questions and Answers

  • M
    Michael RoachAug 28, 2025
    How to fix high back pressure during regeneration phase in Sullair SD-400?
    • C
      Caleb PottsAug 28, 2025
      High back pressure during the regeneration phase in your Sullair Dehumidifier can stem from a few issues. The silencer might be blocked; clean or replace it. The inlet/exhaust valve cylinders could be defective; lubricate the cylinder, replace seals if necessary, or replace the cylinder. Also, the check valves might not be sealing; repair the check valve.
  • L
    Lisa TrujilloSep 10, 2025
    What to do if the dryer does not switch towers in Sullair SD-400?
    • N
      Nicole WilliamsSep 12, 2025
      If your Sullair Dehumidifier's dryer isn't switching towers, several factors could be at play. The inlet valve combination might not be opening or switching; in this case, check the electrical functioning of the solenoids and replace either the solenoid or the complete valve combination. Another reason could be that the PLC isn't functioning; check the PLC and the fuse in the control cabinet. The vessel might not be pressurized; check whether the blow-off valves are dirty and replace them if necessary, and check the electrical functioning of the solenoids, replacing either the solenoid or the complete valve combination. The regeneration orifice might be obstructed; clean or replace it.
  • S
    simmonsjustinNov 8, 2025
    Why is the dew point too high in my Sullair SD-400?
    • M
      michael97Nov 8, 2025
      If the dew point is too high in your Sullair Dehumidifier, it could be due to several reasons. The operating pressure might be too low, or the air flow capacity might be too high; in this case, increase the operating pressure and reduce the air flow capacity. Another cause could be that the air inlet temperature is too high; reduce the temperature, or connect an air cooler upstream. Also, the differential pressure at the pre-filter might be too high; check the filter element for impurities and change it if necessary. The condensate drain might not be functioning; check its operation and replace it if needed. The desiccant could be soiled or have disintegrated; check the pre-filter for impurities, change the filter element, and replace the desiccant, disposing of the old desiccant. The volu...

Summary

Section 1: Introduction

1.2. Safety Instructions

Details essential safety tips for operation, maintenance, and assembly, including hazard symbols.

1.3. Personnel Qualification

Outlines the required qualifications and training for personnel involved in dryer operation and maintenance.

Section 2: Installation

2.1. Set-up and Installation

Guides on positioning, piping, and electrical connections for dryer installation.

Section 3: Start Up and Operation

3.1. Start Up; Shut Down

Provides step-by-step instructions for safely starting up and shutting down the dryer.

Section 4: Maintenance

4.1. Replacement of the Desiccant

Instructions for safely replacing the desiccant material in the dryer vessels.

4.5. Filters

Information on the function, assembly, and maintenance of pre-filters and after-filters.

4.5.5. Changing of Filter Elements

Step-by-step procedure for safely replacing filter elements, including disposal.

Section 5: Dryer Flow Capacity & Purge Adjustment

5.3. Purge Adjustment

Instructions and a table for adjusting purge pressure based on operating conditions.

Section 7: Trouble Shooting & Faults

7.1. The Dew Point is Too High

Identifies possible causes and solutions for high dew point issues in the dryer.

7.2. The Dryer Does Not Switch Towers

Troubleshooting guide for when the adsorption dryer fails to switch between towers.

7.3. Back Pressure is Too High During Regeneration Phase

Diagnoses and resolves issues related to excessive back pressure during regeneration.

7.5. Shut-Down in Case of a Fault or for Maintenance

Safety procedures for shutting down the dryer due to faults or scheduled maintenance.

Sullair SD-400 Specifications

General IconGeneral
BrandSullair
ModelSD-400
CategoryDehumidifier
LanguageEnglish

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