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Sulzer XFP 255J-CB2 User Manual

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www.sulzer.com
Installation, Operating and Maintenance Instructions
Submersible Sewage Pump Type ABS XFP PE1-PE3
en
6005675 (11.08.2021)
EN 5675-L

Table of Contents

Questions and Answers:

Sulzer XFP 255J-CB2 Specifications

General IconGeneral
TypeSubmersible Sewage Pump
Maximum liquid temperature40°C
Rated voltage400 V
Rated frequency50 Hz
Number of poles2
Protection classIP68
Speed2900 rpm
MaterialCast iron
Maximum submersion depth20 m
Outlet Diameter80 mm
Operating Temperature0 to 40°C

Summary

Safety Guidelines

Personal Protective Equipment

Mandatory personal protective equipment (PPE) requirements for installation, operation, and service.

Use of Motors in Ex Zones

Explosion-Proof Approvals

Lists explosion-proof approvals and standards applicable to Ex-rated motors.

General Information for Ex Zones

Provides guidance on operating Ex-rated pumps in hazardous areas, including filling and running conditions.

Operation with Frequency Inverters in Hazardous Areas

Details safe operation of Ex pumps with frequency inverters in hazardous zones.

Wet-Well Installation Without Cooling Jacket

Specifies requirements for operating Ex submersible pumps in wet wells without a cooling jacket.

Technical Data

Lifting, Transport, and Storage

Mounting and Installation

Electrical Connection

Seal Monitoring

Explains the function and connection of the leakage sensor (DI) for seal monitoring.

Temperature Monitoring

Details the function of thermal sensors in the stator windings for overheating protection.

Operation with Frequency Inverters

Discusses suitability of motors for frequency inverters and essential operating conditions.

Commissioning

Checking Direction of Rotation

Details the procedure for checking and verifying the correct pump rotation direction.

Maintenance and Service

Lubricant Changing (PE1 & PE2)

Instructions for draining and refilling the oil in the seal chamber of PE1 and PE2 pumps.

Drain and Fill Seal Chamber (PE1 & PE2)

Step-by-step guide for draining and refilling the seal chamber oil.

Lubricant Changing (PE3 - No Cooling Jacket)

Instructions for draining and refilling oil in PE3 pumps without a cooling jacket.

Bottom Plate Adjustment (CB & CP)

Instructions on how to adjust the bottom plate clearance for optimal pump performance.

Adjusting the Bottom Plate

Detailed steps for adjusting the bottom plate clearance after wear.

Clearing Pump Blockage

Guidance for operators and service personnel on clearing pump blockages safely.

Troubleshooting Guide

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