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Sulzer XFP 255J-CB2 - User Manual

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www.sulzer.com
Installation, Operating and Maintenance Instructions
Submersible Sewage Pump Type ABS XFP PE1-PE3
en
6005675 (11.08.2021)
EN 5675-L

Table of Contents

Questions and Answers

  • R
    Renee HoganAug 6, 2025
    Why is my Sulzer Water Pump making excessive noise or vibration?
    • T
      Tracy KingAug 6, 2025
      Excessive noise or vibration in your Sulzer Water Pump can stem from several causes. It could be due to a defective bearing, which would require bearing replacement. Another cause might be a clogged impeller; in this case, you should remove and clean the hydraulics. Also, check for the wrong direction of rotation and change it by interchanging two phases of the power supply cable.
  • M
    Melanie GainesAug 10, 2025
    What to do if my Sulzer Water Pump has low head or flow?
    • C
      Cody LeonardAug 10, 2025
      If your Sulzer Water Pump exhibits low head or flow, there are a few things to investigate. First, check for the correct direction of rotation and change it by interchanging two phases of the power supply cable if needed. Also, the gap between the impeller and bottom plate might be too wide, reduce the gap. Finally, ensure the gate valve is fully open; a partially open valve can restrict flow.
  • R
    reillymorganAug 13, 2025
    Why does my Sulzer Water Pump switch on and off intermittently?
    • J
      Jane ChandlerAug 14, 2025
      Intermittent switching of your Sulzer Water Pump can be attributed to a few reasons. If it's due to a temperature sensor shutdown, the motor will restart automatically once the pump cools down. Also, check the thermal relay settings in the control panel. Impeller blockage can also cause this issue, so inspect for that. If none of these resolve the problem, a service inspection is required.
  • J
    Julie GrossAug 18, 2025
    What to do if the impeller is jammed in my Sulzer Water Pump?
    • L
      lewisalejandraAug 18, 2025
      If the impeller of your Sulzer Water Pump is jammed, you should inspect and remove any object causing the jam. Additionally, check the gap between the impeller and the bottom plate, adjusting it if necessary.
  • S
    Steven WallaceAug 23, 2025
    What to do if the gate valve is closed or the non-return valve is blocked in my Sulzer Water Pump?
    • M
      Mary MoodyAug 23, 2025
      If you find that the gate valve of your Sulzer Water Pump is closed or the non-return valve is blocked, open the gate valve and clean any blockage from the non-return valve.
  • C
    corey00Aug 27, 2025
    What to do if there is level control override in my Sulzer Water Pump?
    • L
      Louis ParkerAug 27, 2025
      If there is a level control override in your Sulzer Water Pump, check for a float switch that is faulty or tangled and held in the OFF position in the sump.
  • B
    Brianna HancockAug 31, 2025
    How to remove air lock in volute of Sulzer Water Pump?
    • S
      Shane WebbAug 31, 2025
      To remove an air lock in the volute of your Sulzer Water Pump, shake or raise and lower the pump repeatedly until resulting air bubbles no longer appear at surface level.

Summary

Safety Guidelines

Personal Protective Equipment

Mandatory personal protective equipment (PPE) requirements for installation, operation, and service.

Use of Motors in Ex Zones

Explosion-Proof Approvals

Lists explosion-proof approvals and standards applicable to Ex-rated motors.

General Information for Ex Zones

Provides guidance on operating Ex-rated pumps in hazardous areas, including filling and running conditions.

Operation with Frequency Inverters in Hazardous Areas

Details safe operation of Ex pumps with frequency inverters in hazardous zones.

Wet-Well Installation Without Cooling Jacket

Specifies requirements for operating Ex submersible pumps in wet wells without a cooling jacket.

Technical Data

Lifting, Transport, and Storage

Mounting and Installation

Electrical Connection

Seal Monitoring

Explains the function and connection of the leakage sensor (DI) for seal monitoring.

Temperature Monitoring

Details the function of thermal sensors in the stator windings for overheating protection.

Operation with Frequency Inverters

Discusses suitability of motors for frequency inverters and essential operating conditions.

Commissioning

Checking Direction of Rotation

Details the procedure for checking and verifying the correct pump rotation direction.

Maintenance and Service

Lubricant Changing (PE1 & PE2)

Instructions for draining and refilling the oil in the seal chamber of PE1 and PE2 pumps.

Drain and Fill Seal Chamber (PE1 & PE2)

Step-by-step guide for draining and refilling the seal chamber oil.

Lubricant Changing (PE3 - No Cooling Jacket)

Instructions for draining and refilling oil in PE3 pumps without a cooling jacket.

Bottom Plate Adjustment (CB & CP)

Instructions on how to adjust the bottom plate clearance for optimal pump performance.

Adjusting the Bottom Plate

Detailed steps for adjusting the bottom plate clearance after wear.

Clearing Pump Blockage

Guidance for operators and service personnel on clearing pump blockages safely.

Troubleshooting Guide

Sulzer XFP 255J-CB2 Specifications

General IconGeneral
TypeSubmersible Sewage Pump
Maximum liquid temperature40°C
Rated voltage400 V
Rated frequency50 Hz
Number of poles2
Protection classIP68
Speed2900 rpm
MaterialCast iron
Maximum submersion depth20 m
Outlet Diameter80 mm
Operating Temperature0 to 40°C

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