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Sulzer ABS XFP-PE4 User Manual

Sulzer ABS XFP-PE4
36 pages
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www.sulzer.com
EN 6556-H
Submersible Sewage Pump Type ABS XFP-PE4 to PE6
Submersible Mixed Flow Column Pump Type ABS AFLX-PE3 to PE6
Submersible Propeller Pump Type ABS VUPX-PE3 to PE6
6006556 (02.12.2021)
Installation and Operating Instructions
en

Table of Contents

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Sulzer ABS XFP-PE4 Specifications

General IconGeneral
TypeSubmersible Sewage Pump
Maximum submersion depth20 m
MaterialCast iron
Outlet size80 mm
Liquid temperature0°C to 40°C
ApplicationWastewater, sewage
Operating Temperature0°C to 40°C

Summary

General Product Information

Correct Usage of Products

Instructions for correct product usage and actions for faults.

Application Areas for XFP Series Pumps

Details applications and suitable liquids for XFP submersible sewage pumps.

Application Areas for AFLX Series Pumps

Details applications and suitable liquids for AFLX mixed flow column pumps.

Application Areas for VUPX Series Pumps

Details applications and suitable liquids for VUPX submersible propeller pumps.

Technical Data and Specifications

Provides technical specifications, noise levels, and dimension drawing links.

Nameplate and Safety Guidelines

Nameplate Information

Explanation of data on standard, ATEX, and CSA/FM nameplates.

Safety Instructions and Precautions

General and specific health and safety hints for Sulzer products.

Lifting, Transport, and Storage

Lifting Procedures and Safety

Guidelines and precautions for safely lifting Sulzer units and components.

Transport Securing Devices

Details on protecting motor connection cables during transport.

Unit Storage Guidelines

Requirements and precautions for storing Sulzer products properly.

Monitoring System Features

Monitoring Options Overview

Lists and details available monitoring options for motors.

Leakage Sensor (DI) Functionality

Explanation of the leakage sensor's function and immediate actions upon activation.

Stator Temperature Monitoring

Description of stator thermal protection using bimetallic limiters or PTC/PT100 sensors.

Temperature Sensor Types and Indication

Details on bimetallic, PTC, and PT100 sensors for temperature monitoring.

Operation with Frequency Inverters

Guidelines for operating pumps with frequency inverters, including EMC and speed limits.

Installation Procedures

XFP Submersible Sewage Pump Installation

Details installation options for XFP submersible sewage pumps.

Pedestal Fitting Procedure

Procedure for fitting the pedestal, o-ring, and guide piece for XFP pumps.

Tightening Torque Specifications

Table of tightening torques for Sulzer stainless steel screws.

AFLX and VUPX Submersible Pump Installation

Details installation options and examples for AFLX and VUPX pumps.

Lowering AFLX/VUPX Pumps into Coupling Ring

Instructions for lowering AFLX/VUPX pumps and managing connection cables.

Electrical Connections and Control

Electrical Connection Guidelines

General information on electrical connection requirements and safety.

Lead Designations for Starting

Details lead designations for direct starting in star and delta configurations.

Checking Direction of Rotation

Procedure for checking the pump's direction of rotation during commissioning.

Control Circuit Lead Connection

Explanation of how to connect control circuit leads for submersible pumps.

Seal Monitoring Unit Connection

Guides for connecting seal monitoring units to the control panel.

External Leakage Sensor (DI) Connection

Details connection and configuration of external leakage sensors.

EMC Cable Connection in Control Cabinet

Instructions on how to correctly connect the EMC cable.

Commissioning and Maintenance

Commissioning Procedures

Checks and functional tests required before commissioning the pump/station.

Maintenance Overview and Hints

Introduction to maintenance procedures and general tips for Sulzer pumps.

Long Idle Period Maintenance Hints

Advice for pumps that have been idle for extended periods.

Inspection & Motor Chamber Checks

Covers inspection intervals and checks for inspection and motor chambers.

Symbols for Oil Filling Procedures

Explanation of symbols used for oil filling/draining and visual inspection.

Oil Filling for XFP PE4 / PE5 Pumps

Details the oil filling and emptying procedure for XFP PE4/PE5 pumps.

Oil Filling for VUPX / AFLX Pumps

Details the oil filling and emptying procedure for VUPX/AFLX pumps.

Inspection Chamber Oil Filling Quantities

Provides oil quantities for inspection chambers based on motor size.

Seal Chamber Lubricant Filling (PE3-PE5)

Lists lubricant filling quantities for seal chambers of PE3/PE4/PE5 pumps.

Seal Chamber Lubricant Filling (VUPX/AFLX PE6)

Lists lubricant filling quantities for seal chambers of VUPX/AFLX PE6 pumps.

Symbols for Coolant Filling

Explanation of symbols for coolant/oil filling and visual inspection.

Coolant/Oil Filling for XFP PE4 / PE5 (Cooling Jacket)

Details coolant/oil filling and emptying for XFP PE4/PE5 with cooling jacket.

Coolant/Oil Filling for XFP PE6 (Cooling Jacket)

Details coolant/oil filling and emptying for XFP PE6 with cooling jacket.

Antifreeze Behaviour Reference Values

Provides reference values for antifreeze concentration and temperature.

Coolant Filling Quantities for XFP PE4

Lists coolant filling quantities for XFP PE4 pumps by model.

Coolant Filling Quantities for XFP PE5

Lists coolant filling quantities for XFP PE5 pumps by model.

Coolant Filling Quantities for XFP PE6

Lists coolant filling quantities for XFP PE6 pumps by model.

Motor Starting Frequency Limits

Specifies allowable starting frequency per hour for motors.

Submersible Pump Removal Procedures

Details removal procedures for XFP, AFLX, and VUPX submersible pumps.

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