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SUNWARD SWE50B - User Manual

SUNWARD SWE50B
196 pages
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Operation & Maintenance
Manual
SWE50B/SWE60B/SWE60UF/SWE70B/SWE80B
/SWE90UB/SWE70F/SWE80F/SWE90UF
Hydraulic Excavator
Sunward Intelligent Equipment Co.,Ltd.
Jan., 2019

Table of Contents

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Summary

Safety Rules and Precautions

Safety Marks, Labels, and General Instructions

Explains safety marks, DANGER, WARNING, CAUTION labels, and general operational guidelines.

Emergency Preparedness and Protective Gear

Details first-aid, fire extinguisher, and required safety articles like helmets and gloves.

Safe Machine Entry, Start-up, and Prohibitions

Covers seat adjustment, safe entry/exit, correct engine start, no passengers, and electrical line safety.

Safe Machine Movement and Accident Prevention

Guidelines for safe moving, backing, swinging, and preventing accidents during operation.

Safe Digging and Machine Control

Safe digging practices, avoiding uncontrolled machine movement, and ground support.

Safe Parking, Maintenance, and Support

Procedures for safe parking, general maintenance safety, and supporting the machine.

Machine Cleaning and Hazard Prevention

Covers machine cleaning, battery safety, parts storage, and protection from splash/flying parts.

Hazardous Material and Environment Safety

Safety precautions regarding transmission parts, asbestos dust, gas inhalation, and scalding.

Pressure Liquids and Fire Safety Near Pipes

Warnings about high-pressure liquids and fire hazards near oil or flammable pipes.

Welding, Polishing, and Paint Removal Safety

Safety guidelines for welding, polishing, and removing paint before heating.

Safe Disposal and Fire Prevention Measures

Procedures for safely disposing of liquids and chemicals, and general fire prevention.

Emergency Exit and Noise Considerations

Instructions for emergency exit and information on machine noise levels.

Other Safety Marks

Identification and explanation of various safety warning marks on the machine.

Machine Familiarization and Controls

Machine Name Identification

Explains the model naming convention and engine types (B, F, U).

Cab Overview

Description and image of the operator's cabin.

Monitor Meter and Controls

Instrument panel functions, display ranges, alarms, and buttons.

Control Panel Switches

Operation of work lights, wipers, traveling, and other control panel switches.

Radio System Operation

Radio panel functions, performance index, and operation instructions.

Seat and Air Conditioner Adjustment

How to adjust the operator's seat and operate the air conditioner.

Pilot Control Joysticks

Explanation of pilot control joystick operation and symbols.

Throttle Control

Procedures for adjusting engine speed using the throttle control.

Cab Toplight and Platform Light

Operation of optional cab and platform lights.

Windows and Covers

Description of front window operation and wind hood/upper-cover.

Machine Labels

Identification labels such as gravity center and traction hook.

Machine Operation Procedures

Working Environment

Specifies machine adjustment limits, preheating, and operating conditions.

Running-in Operation

Procedures for the first 50 hours of operation and subsequent checks.

Engine Daily Inspection

Pre-start checks for electrical, fuel, hydraulic, lubrication, and safety systems.

Engine Operation Details

Step-by-step procedures for engine starting, including cold weather operation.

Engine Rev Adjustment and Stopping

Instructions on how to adjust engine speed and safely stop the engine.

Assistant Battery Usage

Procedure for jump-starting a dead battery using an assistant battery.

Traveling Control Methods

Operating travel using foot pedals for straight and turning movements.

Crawler and Handle Travel Control

Controlling movement via one crawler or control handles, and speed shifting.

Traveling Safety and Key Points

Information on the travel brake and essential tips for safe machine travel.

Excavation Operations

Conditions, joystick controls, and movements for excavation tasks.

Excavator Movement and Braking

Combining movements, slewing brake, and general excavation safety.

Excavator Parking Procedures

Instructions for parking the excavator, including in swampy conditions.

Slope, Mud, and Backhoe Operation

Safe operation on slopes, in mud, and specific backhoe digging techniques.

Excavation Safety and Levelling

Safety for boom/arm movement, ground levelling, and trench collapse prevention.

Dozer Blade Operations and Safety

Safe usage of the bucket, avoiding misuse, and dozer blade positioning.

Dozer Blade Prevention and Lifting Work

Dozer blade safety, retracting caution, and lifting hook marking.

Lifting Work Safety Precautions

General safety regulations and precautions for lifting objects.

Hydraulic Hammer Operations

Tips for using the hydraulic hammer and precautions for its tubing.

Hydraulic Oil and Filter Replacement

Schedule for replacing hydraulic oil and filters for hammer use.

Hydraulic Hammer Usage and Start-up

Tips for hydraulic hammer operation and start-up procedures.

Boom Swing Operation

Description of the boom swing structure and pedal operation.

Air Conditioner Operation Modes

Basic aeration, refrigeration, and heating operations for the A/C system.

A;C Special Operations and Matters of Attention

Special A/C modes and important notes for system operation.

A;C Regular Checks and Refrigerant Level

Regular checks for A/C systems and how to check refrigerant levels.

A;C Pipeline and Torque Specifications

Safety cautions for pipeline disassembly and reference torques for connections.

Accumulator Safety and Pressure Release

Safety warnings for accumulator handling and procedures to release pressure.

Transportation and Storage Procedures

General Transportation Rules

Regulations, tools, traffic conditions, and weight/dimensions for machine transport.

Highway Transport Procedures

Guidelines for highway transport, trailer selection, and loading platforms.

Load and Unload Procedures

Detailed steps for safely loading and unloading the excavator onto a trailer.

Machine Storage

Steps for preparing, storing, and retrieving the machine for long-term use.

Maintenance Procedures and Schedules

Fuel and Lubrication Chart

Maintenance intervals for fluids, filters, and other parts.

General Maintenance Rules

Using recommended parts and fluids, and understanding warranty implications.

Daily and Periodic Checks

Pre-start checks, periodic maintenance schedules, and preparation steps.

Fluid and System Maintenance

Correct fluid use, checking used parts, post-maintenance checks, and electrical system.

Hydraulic System Maintenance

Safety and procedures for inspecting and maintaining the hydraulic system.

Oil, Coolant, and Filter Specifications

Types and specifications for lubricants, hydraulic oil, and fuel.

Coolant, Grease, and Storage

Details on coolant, grease, and proper storage of oils and fuels.

Filter Maintenance

Importance, replacement, and cleaning procedures for filters.

Fluid Specifications Table

Table detailing fuel and coolant specifications based on ambient temperature.

Tightening Torque Specifications

Torque values for bolts and nuts to ensure proper assembly.

Hose Tightening Torque

Specific torque values for hose connections.

Engine Lubrication and Oil Management

Procedures for adding grease and managing engine oil.

Gear Oil and Hydraulic System Maintenance

Gear oil checks and hydraulic system maintenance intervals.

Fuel, Air, and Cooling System Maintenance

Maintenance procedures for the fuel, air filter, and cooling systems.

Air Conditioner and DPF Maintenance

Maintenance for the air conditioner and DPF regeneration process.

Other Maintenance Items

Maintenance for hoses, wearing parts, and miscellaneous items.

Special Situation Maintenance

Maintenance procedures for specific conditions like mud, seashore, and cold.

Long-Term Storage Protection

Protective steps to ensure machine performance during extended storage.

Daily Maintenance Schedule

Daily maintenance tasks performed every 8 hours.

Running-in Period Maintenance

Maintenance procedures specific to the first 50 hours of operation.

Maintenance If Needed

Procedures for cleaning air filter, cooler, and checking track bolts.

Periodic Maintenance Schedules

Maintenance tasks required at 50, 100, and 250-hour intervals.

500 and 1000 Hour Services

Maintenance tasks for 500 and 1000-hour intervals.

2000 Hour Service

Maintenance tasks required at 2000-hour intervals.

Technical Specifications by Model

SWE50 B Technical Specifications

Machine, boundary, work specs, diagrams, and element tables for SWE50B.

SWE60 B Technical Specifications

Machine, boundary, work specs, diagrams, and element tables for SWE60B.

SWE60 UF Technical Specifications

Machine, boundary, work specs, diagrams, and element tables for SWE60UF.

SWE70 B Technical Specifications

Machine, boundary, work specs, diagrams, and element tables for SWE70B.

SWE80 B Technical Specifications

Machine, boundary, work specs, diagrams, and element tables for SWE80B.

SWE90 UB Technical Specifications

Machine, boundary, work specs, diagrams, and element tables for SWE90UB.

SWE70 F Technical Specifications

Machine, boundary, work specs, diagrams, and element tables for SWE70F.

SWE80 F Technical Specifications

Machine, boundary, work specs, diagrams, and element tables for SWE80F.

SWE90 UF Technical Specifications

Machine, boundary, work specs, diagrams, and element tables for SWE90UF.

Accessory Operation Instructions

Accessory Safety Items

Consult dealer, use approved attachments, and safety warnings for accessories.

Attachment Assembly Notice

Precautions for assembling attachments, especially on slopes.

Hydraulic Quartering Hammer

Uses, assembly, and control of the hydraulic quartering hammer.

Hydraulic Hammer Safe Operation

Safe operation practices, preventing misoperation, and handling vibrations.

Hydraulic Hammer Usage Precautions

Avoiding empty hits, proper usage, oil replacement, and other operational tips.

Optional Parts List

List of available optional parts for various machine models.

Manufacture Information

Company Details

Information about Sunward Intelligent Equipment Co., Ltd.

Distributor Information

Fields for recording distributor contact details.

SUNWARD SWE50B Specifications

General IconGeneral
BrandSUNWARD
ModelSWE50B
CategoryExcavators
LanguageEnglish

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